John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Description

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

• P/N: F712228_41
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 910G, 1010G
• Series: G SERIES
• Serial:
  • 910G Serial: 1WJ0910G_ _L001003-
  • 1010G Serial: 1WJ1010G_ _L006004-
• Description: 910G and 1010G Operator’s manual

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 910G / 1010G Final Tier 4 Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
4 5L engine identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 39
What To Do If the Machine Catches Fire? 40
Hand-held fire extinguisher 41
After a fire 41
Maintenance 42
Keep Machine in Good Condition 42
Use Proper Clothing 43
Use Proper Tools 43
Support Cabin Leveling System 44
Secure Cabin Tilt Locking Mechanism 45
Support Machine Properly 45
Service Cooling System Safely 46
Prevent Battery Explosions 46
Prevent Acid Burns 47
Start Only from Operator’s Seat 47
Beware of Exhaust Fumes 48
Exhaust filter cleaning 48
Exhaust filter maintenance 49
Avoid High Pressure Fluids 49
Avoid Heating near Pressurized Fluid Lines 50
Make Welding Repairs Safely 50
Service Tires Safely 51
Service Air Conditioner Safely 51
Replace Xenon Worklamps Safely 52
Service Accumulators Safely 52
Service Steering System Safely 53
Refueling and Servicing Fuel System 53
Filling and servicing DEF system 54
Dispose of Waste Properly 54
Disposal of diesel exhaust fluid (DEF) 54
Safety Decal Locations 55
Cabin non-text safety decals 55
Machine non-text safety decals 56
Machine text safety decals 57
Warranty 58
Standard Warranty Clauses 58
Standard Warranty 58
Extended Coverage 58
First 250 hours maintenance 58
Periodic Maintenance 59
Machine systems and components 60
Main switch panel 60
Anti-skid surfaces, handles and steps 60
Access covers 61
Hydraulic stairs 62
Rotating and leveling cabin 63
Operator’s seat – comfort 64
Final Tier 4 engines 64
Air intake and exhaust system diagram 65
Integrated variable speed fan 66
Aftertreatment system (ATS) 67
Exhaust filter 68
Elevated engine RPM 68
SCR system operation 69
DEF tank and header (CAN based) 70
DEF tank operating levels 71
DEF dosing unit 71
DEF dosing injector 73
SCR system derates 74
Regeneration process 75
Exhaust filter soot load levels 75
Passive regeneration 76
Active regeneration 77
Manual regeneration 78
Service regeneration 79
Tires 80
Tracks, anti-slip chains and wheel ballasting 81
Tracks in winter conditions 82
Track recommendations for winter (2017) 82
Hydraulic system 83
Hydraulic tank 84
Work hydraulics 85
Cabin levelling and rotating valve (leveling valve integrated load-hold valves) 85
LS pressure 87
Optional equipment 87
Central greasing system 88
Safety instructions 88
Front frame 89
Middle joint and rear frame 90
Cabin levelling 91
Boom 91
Dispenser on boom pillar 92
Dispenser on boom base 93
Dispenser on jib boom 94
Centralized manual greasing points 94
Cabin damping system 95
Fire protection system 96
Extinguishing system components 97
Intelligent Boom Control (IBC) 97
Concept and cylinder design 98
Forwarder IBC 2 0 98
IBC sensor bus 99
Cameras 99
On-road driving equipment 100
Pre-heater 100
Mud guards for drive shaft openings 101
Controls 102
Driving controls 102
Main switch 102
Brake controls 103
Safety switches and emergency stop 104
Ignition switch 105
Dashboard 106
Boom controls 108
Forwarder IBC boom controls 109
Left keypad in forwarder 110
Right keypad in forwarder 111
Extra keypad 112
Lights and wipers 113
Cabin lights and service lights 114
Work lights 115
On-road driving lights 116
Window wipers and washers 117
Right-hand side storage box 118
Central locking system 118
Air Conditioner 119
General system operation 119
Temperature setting 121
Fan control 121
Recirc mode 122
Defrost mode 123
Pre-heater EasyStart timer control panel 123
Setting the time 124
Switching on the pre-heater 125
Changing the heating duration 125
Switching off the pre-heater 126
Heating preselections 126
Preprogramming of preselection 127
Pre-heater modem 128
SMS interface 128
Operating the machine 130
Engine 130
Starting the engine 130
Cold weather starting 131
After starting 131
Aftertreatment system 132
Filter cleaning switch 132
Work mode display icons 133
Alarms 134
DEF system operating cycles 135
Icons 136
Alarms and derates 136
Turning off the FT4 engine 137
Driving 137
Off-road driving 138
On-road driving 138
Cabin rotating and levelling 139
High/low gear and rear wheel drive 140
Differential locks 141
Limited % driving 142
Regulable control for driving percentage 143
Adaptive Driveline Control (ADC) modes 144
Cruise control 145
Decking blade 145
Boom and grapple 145
Warming up work hydraulics 146
Using the Boom 146
IBC mode 147
Special functions 147
System backup 148
Boom suspended mode 149
Smooth Boom Control (SBC) 150
Boom weight scale – Operation 150
Data transmission and bluetooth connection 152
Grapple reset 152
Calibration 153
Weighing accuracy 153
Batteries and battery charger 154
After using the boom 154
At the End of the Work Day 155
General maintenance 156
Cabin windows cleaning and inspection 156
Cabin interior cleaning and surface sanitation 157
Refueling the machine 158
Refilling the diesel exhaust fluid (DEF) tank 159
Fluids and lubricants 160
Diesel fuel (ULSD) 160
Bio-Diesel Fuel 161
Cold weather operation 162
Handling and storing diesel fuel 163
Lubricity of diesel fuel 163
Diesel exhaust fluid (DEF) 164
Storing diesel exhaust fluid (DEF) 164
Testing diesel exhaust fluid (DEF) 165
Diesel engine oil 166
Diesel engine oil and filter service intervals 166
John Deere Break-In Plus™ Engine Oil 167
Additional engine oil information 168
Engine coolant 168
Hydraulic oil requirements 171
Gear oil 172
Brake fluid 172
Cabin tilt fluid 173
Grease 173
Welding instructions 174
Electrical components 175
Batteries 175
Trickle charging 176
Using Booster Batteries 178
Fuses and relays 179
Main fuses 180
Fuse box 181
Relays 183
Cabin fuses 184
Cabin relays 186
G-series forwarder CAN architecture 187
Controller locations 189
Engine Control Unit (ECU) 189
Cabin controller (CAB) 190
XL4 PC (High Spec) 191
XM2+, XM2 and XM PC 192
Telematics components 193
MTG module 194
Antennas 194
Sensors and switches 195
Engine sensors, actuators and connectors (4 5L FT4) 196
Electrical engine components 1/4 197
Electrical engine components 2/4 198
Electrical engine components 3/4 199
Electrical engine components 4/4 200
Sensors, aftertreatment system 910G/1010G 202
Sensors, air filter and coolant 910G/1010G 203
Sensors, ambient temperature 203
Sensors, frame 204
Sensors, drive pedal 204
Sensors, transmission 205
Sensors, brake system 206
Sensors, fuel tank 206
Sensors, hydraulic oil tank 207
Sensors, work hydraulics 207
Sensors, boom 208
Sensors, cabin 209
Grounding points 210
Grounding points, R&L cabin – Gen II 211
Hydraulic pressure measurements 211
Drive hydraulics 212
Check charge pressure 213
Maximum drive pressure / Drive pump cut-off 214
Work hydraulics 215
LS pressure difference Delta P 215
Maximum work pressure 216
Auxiliary valve pressure 217
Boom valve LS relief pressures 217
Cabin rotating and leveling pressure 218
Brake hydraulics 218
Drive and work brake pressures 219
Loading range pressures 220
Loading pressure 220
Hydraulic oil sampling valve 221
Vacuum pump 222
Frame and boom service positions 222
Engine hoods 223
Tilt angles of the cabin 224
Tilting the cabin 225
Lowering the cabin 227
Boom general servicing 228
Changing wheels 229
Anti-slip chain fitting 229
Tracks fitting 1/4 230
Tracks fitting 2/4 230
Tracks fitting 3/4 231
Tracks fitting 4/4 231
Periodic maintenance 232
Introduction 232
Uptime maintenance planner 232
Optional equipment maintenance 232
Central greasing system maintenance 233
Lubrication frequency and volume amount adjustment 233
Reservoir filling 234
System check 235
Troubleshooting 236
Fire protection system maintenance 237
10 hours or daily 238
50 hours or weekly 238
Every 12 months 239
Decking blade 240
IBC maintenance 241
Boom weight scale maintenance 241
Bluetooth paring and battery charger connection 242
Pre-heater maintenance 242
Run the pre-heater for a few minutes 243
Fault display descriptions 244
Fault diagnosis (EasyStart) 245
Service codes 245
Conical sleeve pin tightening 247
Every 10 Hours or Daily 248
Check hydraulic oil level 248
Check the engine oil level 249
Check boom structures visually 250
Every 50 Hours or Weekly 251
Check machine visually 251
Check the high/low gear oil level 252
Check differential oil level 253
Check hub gear oil level 254
Check boom screw joints 255
Check joint pins of the boom 256
Check the grapple and rotator 256
Check bogie casing for leaks 257
Check the cooler cleanness 258
Grease middle joint 259
Check and grease cabin rotation and leveling system 260
Check boom slew housing oil level 261
Grease the boom 1/2 262
Grease the boom (single extension) 2/2 263
Grease the boom (double extension) 2/2 264
Grease link and grapple 265
Every 250 hours 265
Check the high/low gear oil level 266
Check tire pressures 266
Check the door switch 267
Check secondary exit 267
Check cabin fresh-air filters 268
Every 500 hours 268
Change engine oil and oil filter 269
Replace fuel filters 271
Check the drive belt wear 273
Check OCV filter tube 274
Check air intake system 274
Check cooling system 275
Check engine coolant level 275
Check electrolyte level of batteries 277
Drain water deposited in boom base 278
Check sideways clearance of the extension booms 279
Check vertical clearance of the extension booms 280
Every 1000 hours 281
Check valve clearances 281
Clean DEF tank 294
Replace DEF dosing unit filter 295
Replace OCV filter 301
Clean or replace air filter elements 301
Replace hydraulic tank oil filters 303
Replace hydraulic tank breather/dryer 305
Bleed hydraulic tank 305
Change high/low gear oil 306
Replace drive pump filter 307
Grease the driveshafts 307
Grease bogie slew bearings 308
Check wheel rims and fastening bolts 309
Check axle fastening bolts 310
Check air conditioner 311
Change cabin fresh-air filters 312
Clean rotator magnetic plug 312
Tighten rotator screws 313
Check chain guide of double extension boom 314
Every 2000 hours 314
Change coolant 315
Change hydraulic oil 317
Change differential oil 319
Drain brake cylinders 320
Change bogie casing oil 320
Change hub gear oil 321
Change boom slew housing oil 322
Grease cabin door hinges 323
As required 323
Clean the machine 323
Drain fuel filters 325
Replace drive belts 325
Replace filter-dryer-receiver 329
Check drive brake oil level 337
Change brake pedal circuit oil 338
Adjust brake cylinders 339
Adjust the tension of the double extension boom chains 341
Adjust rotator link brakes 342
Transporting, towing and storing 343
Transporting the Machine 343
Tie-down and lifting points 344
Towing the machine 344
Release parking brake cylinders 345
Releasing drive hydraulics 346
Releasing the work brake 346
Releasing the steering 347
Stowing a disabled boom 347
By-passing the boom valve 348
Preparing machine for storage 349
After storage 350
Environment, recycling and post-use 352
Index 353
Attachments 358
Declaration of Conformity template_en 359
a09361_910G_1010G_specs_en 361
a08020_F_GAS_DOC_en 364
a03420_Forwarder_arm_silicon 366
a08047_LS-pressures_G_Forw_en 368
UMP_910G_1010G_EN 370
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 373

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