John Deere 9430, 9530 & 9630 Scraper Tractors Operator’s Manual – PDF DOWNLOAD

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John Deere 9430, 9530 & 9630 Scraper Tractors Operator’s Manual – PDF DOWNLOAD

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John Deere 9430, 9530 & 9630 Scraper Tractors Operator’s Manual – PDF DOWNLOAD

P/N: OMAR283051_MP
Language: English
Division: Construction
Product Lines: Scraper Tractors
Publication Type: Operator’s Manuals
Associated Models: 9430, 9530, 9630
Serial: (NORTH AMERICAN EDITION)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 9430, 9530 & 9630 Scraper Tractors Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety 13
Recognize Safety Information 13
Understand Signal Words 13
Follow Safety Instructions 13
Prevent Machine Runaway 13
Use Seat Belt Properly 14
Operating the Tractor Safely 14
Stopping and Parking Tractor 15
Park Machine Safely 15
Keep Riders Off Machine 16
Handle Fuel Safely—Avoid Fires 16
Prepare for Emergencies 16
Handle Starting Fluid Safely 17
Wear Protective Clothing 17
Protect Against Noise 17
Handle Agricultural Chemicals Safely 18
Avoid Contact with Pesticides 18
Stay Clear of Rotating Drivelines 19
Use Safety Lights and Devices 19
Use a Safety Chain 20
Transport Towed Equipment at Safe Speeds 20
Use Caution on Hillsides 21
Freeing a Mired Machine 21
Transport Tractor Safely 22
Service Cooling System Safely 22
Practice Safe Maintenance 22
Support Machine Properly 23
Remove Paint Before Welding or Heating 23
Avoid Heating Near Pressurized Fluid Lines 24
Avoid High-Pressure Fluids 24
Do Not Open High-Pressure Fuel System 24
Service Accumulator Systems Safely 25
Protect Against High Pressure Spray 25
Handling Batteries Safely 25
Dispose of Waste Properly 26
Safety Signs 28
Replace Damaged or Missing Safety Signs 28
Safety Signs— Left Cab Corner Post 28
Safety Signs— Left Cab Corner Post 29
Safety Signs— Right Cab Corner Post 30
Safety Signs— Engine 31
Safety Signs— Side Frame 32
Accumulators 33
Controls and Instruments 35
Front Console 35
Key Switch 35
Shift Lever—18-Speed Powershift 35
Corner Post Display 36
STOP, Service Alert and Information Indicators 36
Digital Indicators—Tachometer, Ground Speed, Transmission and Ga 38
Right-Hand Console 40
TouchSet Control Panel Controls And Indicators 40
CommandCenter 41
CommandARM Controls — Powershift Transmission 41
CommandCenter™ 43
CommandCenter™ Panel 43
Split-Screen Display 43
Field Cruise Control 48
CommandCenter—Settings 48
Setting Implement Selection 49
Setting Day Backlight, Night Backlight and Screen Contrast 51
Selecting Units and Language 53
Setting Clock and Service Alarm Interval 53
Using Diagnostics, Codes and CAN Statistics 55
Vehicle Speed Calibration (Manual) 55
Vehicle Speed Calibration (Automatic) 57
Reset % Wheel Slip 58
Lights 59
Road and Field Light Identification with CommandCenter Indicator 59
Programming Field Lights and Egress Lighting 61
Operating Turn Signals and High/Low Beam 61
Use Safety Lights and Devices 62
Operating Hazard Lights 63
Roof Mounted Field Lights and Entry Light—If Equipped 63
Extremity Transport Warning Lights 64
Operating Rotary Beacon Light—If Equipped 65
Using Seven-Terminal Outlet 66
Operator Station 68
Adjusting Air Suspension Seat 68
Adjusting Active Seat—If Equipped 69
Adjusting CommandARM Position 69
Heated Leather Seat—If Equipped 70
Operator Presence Sensor 71
Adjusting Steering Wheel 71
Operating Cab Heat, Defrost and Air Conditioning—Standard Equipm 71
Using ClimaTrakClimaTrak is a trademark of Deere & Company™ (ATC 73
Operating Windshield Wiper and Washer 74
Operating Rear Windshield Wiper and Washer—If Equipped 75
Operating the Radio—Early Model Tractors 75
Operating the Radio with Optional Compact Disc Player—Early Mode 76
Setting the Clock—Early Model Tractors 77
Operating Radio With Or Without Compact Disc Player—Late Model T 77
Setting Alarm And Clock—Late Model Tractors 79
Using Field Office—If Equipped 80
Beverage Cooler 80
Storage Drawer 80
Storage Tray 80
Pull-Down Sunshade—If Equipped 81
Using Electric Rear View Mirror—If Equipped 81
Configuring Tractor For GPS/Radar 82
GreenStar™ System Connections 83
AutoTrac Assisted Steering System—(If Equipped) 84
GreenStarGreenStar is a trademark of Deere & Company™ System Dis 85
Using Implement Connector 87
Using Electrical Outlets 87
Using Auxiliary Power Strip 88
Installing Mobile Radio and Antenna 89
Using Monitor Mounts 90
Break-In Period 92
Break-In Check—First 100 Hours 92
Break-In Check—After First 100 Hours 92
Operating the Engine 93
Engine Fuel System and Power Rating 93
Starting the Engine 93
Cold Weather Starting—Starting Fluid 94
Cold Weather Starting And Operation—Internal Starting Aid 94
Using Auxiliary Heaters––If Equipped 95
Operating the Engine 95
Changing Starting Fluid Cans 96
Using Engine Coolant Heater 97
Using a Booster Battery or Charger 97
Operating the Tractor 99
Avoid Contact With Pesticides 99
Clean Vehicle of Hazardous Pesticides 99
Keep Riders Off Machine 99
Using Emergency Exit 100
Using Seat Belts 100
Using Instructional Seat—If Equipped 101
Standard Hydraulic System Warm-Up 101
High Flow Hydraulic System Warm-Up 102
Drive Train Protection—9430, 9530 and 9630 103
Transmission Operation 104
Operating the 18-Speed Powershift Transmission 104
Shifting the Transmission—18-Speed Powershift 105
Setting Startup Gear 108
Operating Automatic Powershift (APS) 109
Setting Automatic Powershift Sensitivity 110
Using the Brakes 111
Using Hydraulic Trailer Brakes (If Equipped) 111
Using Field CruiseField Cruise is a trademark of Deere & Company 112
Using Differential Lock—If Equipped 112
Back-Up Alarm—If Equipped 114
AutoTracAutoTrac is a trademark of Deere & Company™ 115
AutoTracAutoTrac is a trademark of Deere & Company™ System Compo 115
AutoTrac Steering System 115
Scraper Information 117
Scraper Operation Cycle 117
AutoLoad 118
AutoLoad AutoLoad is a trademark of Deere & Company™ 118
Upper Set Point 119
Lower Set Point 120
Ground Level Set Point 121
Change In Ground Level 124
OPERATOR SETTINGS—User Inputs 124
Setting Scraper Model 126
SCV Flow Time and Flow Rate Settings 127
AutoLoad Operation and Controls 128
Typical Dig Cycle For Tandem or Triple Scrapers 131
Implement Management System 132
Implement Management System (IMS) — Description and Display 132
Operating Implement Management System (IMS) 132
Implement Management System (IMS)—Learned Functions 135
IMS Functions—Selective Control Valves 135
IMS Functions—Differential Lock 136
IMS Functions 136
IMS Functions — 18-Speed Powershift Transmission 138
IMS Functions — Automatic Powershift (APS) 138
Aborting IMS 138
Clearing IMS Sequence 139
Use of IMS in Scraper Operation 139
Hydraulics and Selective Control Valves 141
Connecting and Disconnecting Hydraulic Hoses 141
Connecting and Disconnecting High Flow Hydraulic Hoses 143
Using SCV TouchSetTouchSet is a trademark of Deere & Company ™ C 145
Determining Total Flow Demand 146
Adjusting Selective Control Valve Flow Rate 146
Adjusting Timed Detent 148
Using Six Position SCV Control Levers 148
SCV Lever—Neutral Position 150
SCV Lever—Extend Position 150
SCV Lever—Extend Detent Position 150
SCV Lever—Retract Position 150
SCV Lever—Retract Detent Position 151
SCV Lever—Float Position (Standard Hydraulic System Only) 151
Operator Presence Sensor 152
Use of TouchSetTouchSet is a trademark of Deere & Company ™ in S 152
Remote Hydraulic Connections 154
Hydraulic Component Identification—High Flow Hydraulics 154
Standard Hydraulic Component Identification 154
Using Load-Sensing Hydraulic System—Power-Beyond 155
Examples Using Load-Sensing Hydraulic System—Power-Beyond 155
Using Hydraulic Spray Pumps 156
Implement Connection Example 1—Pressure Control Valve Applicatio 158
Implement Connection Example 2—Motor Application Using Motor Cas 158
Implement Connection Example 3—Closed Center Valve, Pump at High 159
Implement Connection Example 4—Planter with Vacuum Motor and Ret 160
Using Implement Requiring Large Volumes of Oil 161
Motor Seal Drain Kit—If Equipped 162
Recommended Scraper Hydraulic Hose Tips 162
Drawbar 163
Install Drawbar or Quick-Attach in Short Drawbar Support 163
Short Scraper Drawbar Conversion 163
Long Drawbar Support Load Limitations—If Equipped 164
Category 5 Heavy Duty Drawbar Support Load Limitations—If Equipp 165
Selecting Standard Drawbar Position—If Equipped 166
Adjusting Standard Drawbar Side-to-Side Movement—If Equipped 166
Installing Clevis Assembly—Category 4 Drawbar 167
Using Clevis Assembly—Category 4 Drawbar 167
Installing Clevis Assembly—Category 5 Drawbar 167
Using Clevis Assembly—Category 5 Drawbar 168
Using Correct Drawbar Pin—Category 5 to 4 168
Tow Cable—If Equipped 169
TouchSet Depth Control 171
Using TouchSet TouchSet is a trademark of Deere & Company™ Depth 171
Attaching Implement and Control System 171
Checking Depth Control Operation 173
TouchSet Scraper Control—for Scrapers Equipped with Scraper Cont 175
Enabling TouchSet Scraper Control System 175
Detaching Implement 175
Restoring SCV Control 176
Performance Ballasting 177
General Performance Guidelines 177
Determining Maximum Ballast 177
Worksheet to Calculate Ballast Changes 178
Ballasting for Engine Horsepower 178
Controlling Power Hop 179
Calculating Ballast—Without Dolly-Wheel on Drawbar Hitch 180
Calculating Ballast—With Dolly-Wheel Scrapers or Drawn Tillage I 181
Recommended Ballast—Dual Radial Tires 182
Scraper Ballast Package with Duals 182
Recommended Ballast—76×50 00B32 and Logger Tires-Singles 183
Recommended Ballast—Scraper/Ag Combination Tractor With Radial T 184
Unballasted Tractor Weight Chart—Pounds 184
Unballasted Tractor Weight Chart—Pounds 185
Using Cast Hub Wheel Weights 185
Front Weight Frame 186
Installing QUIK-TATCH Frame Weights 187
Implement and Scraper Size Guidelines 188
Measuring Wheel Slip—MANUALLY 189
Using Liquid Ballast 190
Wheels, Tires, and Treads 192
Service Tires Safely 192
Tire Inflation Pressure Guidelines 192
Recommended Inflation Pressures—Single Tires 193
Recommended Inflation Pressures—Dual Tires—Group 47 194
Recommended Inflation Pressures—Dual Tires—Group 48 195
Using Correct Tire Combinations 196
Using Dual Tires 197
Observing Tread Width Limitations 197
Tread Widths—Singles or Duals 198
Installing Wheel Rim to Cast Wheel 198
Wheel Torque Wrench Adapter—JDG679 200
Wheel Tightening Stand—DFRW219 or JDG10741 200
Adjusting and Tightening Wheels-Heavy-Duty Drive Wheels and Dual 201
Adjusting and Tightening—Heavy-Duty Dual Wheel Hubs 202
Installing 76×50 00B32 Wheel and Tire Assembly 204
Using Steering Stops 205
Transport 207
Driving Tractor on Roads 207
Towing Loads and Transporting with Ballast 207
Use Safety Lights and Devices 208
Transporting Rear Mounted Implements with Ballast 208
Using Safety Chains 209
Transporting on Carrier 210
Towing—Rear Wheels Off Ground 211
Towing—All Wheels On Ground 213
Freeing a Mired Tractor 213
Fuels, Lubricants, and Coolants 215
Diesel Fuel 215
Lubricity of Diesel Fuel 215
Handling and Storing Diesel Fuel 215
Biodiesel Fuel 216
Testing Diesel Fuel 217
Minimizing the Effect of Cold Weather on Diesel Engines 217
Fuel Storage 218
Filling Fuel Tank 218
Diesel Engine Break-In Oil 219
Diesel Engine Oil 220
Diesel Engine Oil and Filter Service Intervals 220
Oil Filters 221
Heavy Duty Diesel Engine Coolant 221
John Deere COOL-GARD™ II COOLANT EXTENDER 222
Operating in Warm Temperature Climates 223
Drain Intervals for Diesel Engine Coolant 223
Additional Information About Diesel Engine Coolants and John Dee 224
Testing Diesel Engine Coolant 225
OILSCAN OILSCAN is a trademark of Deere & Company ™ and COOLSCAN 226
Transmission/Axle and Hydraulic Oil 226
18-Speed Powershift Transmission 227
Grease 227
Mixing of Lubricants 228
Alternative and Synthetic Lubricants 228
Lubricant Storage 228
Maintenance and Service Intervals 230
Observing Service Intervals 230
Service Interval Chart—Daily or 10 Hours—250 Hours—750 Hours 230
Service Interval Chart—1500 Hours—2000 Hours—2500 Hours—Annual—F 230
Raising and Closing the Hood 231
Accessing Batteries 232
Using High-Pressure Washers 233
Using Compressed Air 233
Lubrication and Maintenance—Daily or 10 Hour Service 234
Checking Engine Oil Level 234
Checking Hydraulic Oil Level 234
Checking Coolant Level 235
Draining Water Separator 235
Checking Transmission/Standard Axle Oil Level—9430 Tractor 236
Checking Powershift Transmission/Double Reduction Axle Oil Level 238
Lubricating Hinge Pins—Heavy-Duty Gudgeon With Tapered Roller Be 239
Lubricating Steering Pin Bushings—If Equipped 240
Checking Tires 241
Checking Wheel and Weight Bolts 242
Checking Scraper Drawbar Support Bolts 242
Check High Flow Hydraulic Accumulator 244
Check Standard Flow Hydraulic Accumulator 244
Lubrication and Maintenance—Initial 100 Hour Service 245
Changing Engine Oil and Filter 245
Checking Wheel and Weight Bolts 245
Replacing Transmission/Axle Oil Filters—18-Speed Powershift Tran 245
Replacing Hydraulic Filter 246
Replacing Fuel Filter Elements 247
Lubrication and Maintenance—250 Hour Service 249
Changing Engine Oil and Filter 249
Replacing Fuel Filter Elements 250
Draining Fuel Tank Sump 250
Lubricating Telescoping Drive Shaft 250
Lubricating Lower Driveline Bearings 251
Lubricating Heavy-Duty Gudgeon Bearings—If Equipped 252
Checking Wheel and Weight Bolts 252
Checking Scraper Drawbar Support Bolts 252
Servicing the Batteries 254
Checking Neutral Start System 255
Checking PARK System 255
Checking Manual Brakes 256
Checking Air Intake System 257
Cleaning or Replacing Cab Air Filters 257
Checking Dual Beam Radar Sensor 259
Lubrication and Maintenance—750 Hour Service 261
Replacing Transmission/Axle Oil Filters—18-Speed Powershift Tran 261
Replacing Hydraulic Filter 261
Inspect and Clean Hydraulic Reservoir Screen 262
Replacing Hydraulic Reservoir Breather Filter 263
Testing Coolant 264
Clean Fuel Tank Vent Filter 265
Lubrication and Maintenance—1500 Hour Service 266
Changing Transmission/Standard Axle Oil-18-Speed Powershift Tran 266
Changing Powershift Transmission/Double Reduction Axle Oil——9530 271
Changing Hydraulic Oil 278
Check Axle End Play (Severe Duty Use) 279
Lubrication and Maintenance—2000 Hour Service 280
Draining, Flushing and Refilling Cooling System 280
Lubrication and Maintenance—2500 Hour Service 287
Adjust Engine Valve Clearance 287
Lubrication and Maintenance—Annual Service 288
Inspect Belt Tensioner 288
Replacing Primary and Secondary Engine Air Filters 288
Cleaning or Replacing Cab Air Filters 290
Inspecting Seat Belts 292
Replacing Motor Seal Drain Filter 293
Lubrication and Maintenance—4500 Hour or Five Year Service 294
Replace Transmission Drive Shaft Damper 294
General Maintenance and Inspection 295
Service Accumulator Systems Safely 295
Internal Park Brake 295
Cleaning Grille Screens, Radiator and Oil Cooler 295
Inspect and Clean Fuel Sump Screen 296
Drive Belt Routings 296
Replacing VARI-COOLVARI-COOL is a trademark of Deere & Company™ 297
Checking Air Conditioning System 302
Do Not Modify Fuel System 302
Bleeding Fuel System 303
Backflushing Optional Fuel Water Separator—If Equipped 303
Cleaning Optional Fuel Water Separator Filter Element—If Equippe 305
Maintenance—Electrical System 307
Introduction to Electrical System Section 307
Replacing Fuses and Relays 307
Load Center Fuses 308
Side Console Load Center 310
Handling Halogen Light Bulbs Safely 311
Handling HID Light Bulbs Safely 311
Replacing Front Grille Flood Light Bulb—High Intensity Discharge 311
Replacing Front Grille Flood Light Bulbs—Standard Lighting 312
Replacing Road Light Bulb 313
Adjusting Front Grille Lights 314
Adjusting Headlights 315
Replacing Instrument and Display Illumination Light Bulb 316
Replacing Dome Light Bulb 316
Replacing Front and Rear Hazard Lights 317
Replacing Roof Flood Lights—If Equipped 318
Replacing Courtesy Light—If Equipped 319
Replacing Fender Mounted Flood Lights 319
Rear Fender HID Bulb Replacement—If Equipped 320
Replacing Extremity Transport Warning Lights 320
Troubleshooting 321
Engine Troubleshooting 321
18-Speed Powershift Transmission Troubleshooting 324
Hydraulic System Troubleshooting 326
Brakes Troubleshooting 326
Hitch Troubleshooting 327
Selective Control Valve Troubleshooting 329
Electrical System Troubleshooting 329
Operator Enclosure Troubleshooting 332
Diagnostic Trouble Codes 333
Introduction To Diagnostic Trouble Codes 333
Armrest Control Unit (ACU) Diagnostic Trouble Codes 333
Active Seat Control Unit (ASU) Diagnostic Trouble Codes 335
Automatic Temperature Control Unit (ATC) Diagnostic Trouble Code 335
Brake Control Unit (BRC) Diagnostic Trouble Codes 335
Cab Control Unit (CAB) Diagnostic Trouble Codes 336
Central Control Unit (CCU) Diagnostic Trouble Codes 338
Cab Load Center (CLC) Diagnostic Trouble Codes 341
Engine Control Unit (ECU) Diagnostic Trouble Codes 341
Instrument Control Unit (ICU) Diagnostic Codes 344
Powershift Transmission Control Unit (PTP) Diagnostic Trouble Co 344
Secondary Hydraulic Control Unit (SCO) Diagnostic Trouble Codes 347
Deluxe Hydraulic Control Unit (SCU) Diagnostic Trouble Codes 347
Steering System Control Unit (SSU) Diagnostic Trouble Codes 350
Setup Panel (SUP), Tractor Electronic Control Unit (TEC), and Tr 353
Vehicle Load Center Control Unit (VLC) Diagnostic Trouble Codes 353
Storage 355
Placing Tractor in Long-Term Storage 355
Removing Tractor from Storage 355
Paint Finish Care 355
Specifications 357
General Specifications 357
Overall Dimensions 359
Ground Speeds—18-Speed Powershift Transmission 359
Identify Zinc-Flake Coated Fasteners 360
Metric Bolt and Cap Screw Torque Values 360
Unified Inch Bolt and Cap Screw Torque Values 361
Limited Battery Warranty 362
Identification Numbers 364
Identification Plates 364
Record Tractor Identification Number 364
Record Engine Serial Number 364
Record Cab Serial Number 364
Record Transmission Serial Number 365
Keep Proof of Ownership 365
Keep Machines Secure 365
Lubrication and Maintenance Records 367
250 Hour Service Records 367
500 Hour Service Records 367
750 Hour Service Records 367
1500 Hour Service Records 367
2000 Hour Service Records 368
2500 Hour Service Records 368
Annual Service Records 368
Two Year Service Records 369
4500 Hour or Five Year Service Records 369
Glossary 370
Glossary of Terms 370
John Deere Service Literature Available 377
Technical Information 377
John Deere Service Keeps You on the Job 379
John Deere Is At Your Service 379

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