John Deere 953MH & 959MH Harvester Operator’s Manual OMT430914X019 PDF

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John Deere 953MH & 959MH Tracked Harvester Operator’s Manual OMT430914X019 – PDF DOWNLOAD

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John Deere 953MH & 959MH Tracked Harvester Operator’s Manual OMT430914X019 – PDF DOWNLOAD

• P/N: OMT430914X019_Z4
• Language: English
• Division: Forestry
• Product Lines: Tracked Harvesters
• Publication Type: Operator’s Manuals
• Associated Models: 953MH, 959MH
• Serials:
  • 1T0953MH_ _L317982—409162
  • 1T0953MH_ _F317982—409162
  • 1T0959MH_ _L317982—409162
  • 1T0959MH_ _F317982—409162

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 953MH & 959MH Tracked Harvester Operator’s Manual OMT430914X019 – PDF DOWNLOAD

953MH and 959MH Tracked Harvester 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Exhaust Filter Ash Handling and Disposal 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 43
Keep Riders Off Machine 43
Use Care When Swinging Machine 44
Operate Boom With Care 44
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 45
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 46
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Saw Chain Hazard 47
Safety—Maintenance Precautions 48
Park and Prepare for Service Safely 48
Service Machines Safely 48
Service Cooling System Safely 49
Service Accumulator Systems Safely 49
Remove Paint Before Welding or Heating 49
Make Welding Repairs Safely 50
Drive Metal Pins Safely 50
Use Proper Lifting Equipment 50
Clean Exhaust Filter Safely 51
Chain Shot Guard Inspection 52
Safety—Safety Signs and Other Instructions 54
Safety Signs and Other Instructions 54
Operation—Operator’s Station 67
Operator Controls and Instruments 67
Left Joystick 68
Right Joystick 69
Track Drive Pedals 71
Sealed Switch Module (SSM) 72
Sealed Switch Module (SSM) Functions 73
Primary Display Unit (PDU) 77
Primary Display Unit (PDU) Functions 78
Dome Light 81
Radio 82
Horn 85
Accessory Outlets 85
Air Conditioning and Heating Controls 86
Operator’s Seat—Mechanical Suspension 87
Operator’s Seat—Air Suspension 89
Fire Extinguisher 90
Alternative Exits 90
Cab Door Handles 93
Cab Door Stop 93
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 94
TimberRite™ System 94
Operation—Operating the Machine 95
Before Starting Work 95
Driving Up a Steep or Slippery Slope 95
Off Level Operation 95
Inspect Machine Daily Before Starting 96
Battery Disconnect Switch 96
Engine Break-In Period 97
Before Starting Engine 97
Operator Ability 98
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 99
Engine Block Heater—If Equipped 100
Cold Weather Starting—Below 0°C (32°F) 101
Normal Starting Procedure—Above 0°C (32°F) 102
Hydraulic Warm-Up Procedure 104
Stopping Procedure 105
Operating in Water and Mud 106
Operating the Track Drive 107
Extend Undercarriage Life 108
Operating the Implements—General 109
Operating Functions—Left Joystick 109
Operating Functions—Right Joystick 112
Rapid Cycle System (RCS) Operation—If Equipped 113
Operating Functions—Leveling Platform—If Equipped 113
Lowering Boom With Engine Stopped 115
Operating Slope Indicator System—If Equipped 116
Preparation of Machine Before Leaving for Cutting Area 116
Harvesting Head 117
Harvesting Technique 117
Required Machine Stop Warning 118
Exhaust Filter 120
Selective Catalytic Reduction (SCR) System Overview 122
Service ADVISOR™ Remote (SAR) Software Delivery Process 123
Parking the Machine 124
Loading Machine on Trailer 124
Recovering the Machine 126
Lifting the Machine 128
Operation—Monitor Operation 129
Aftertreatment Indicators Overview 129
Main Menu 130
Operation—Motions 130
Operation—RCS Adjustments—If Equipped 131
Operation—Joystick Lever Pattern 131
Operation—Copy Operator Settings 131
Operation—Exhaust Filter 132
Operation—Exhaust Filter Auto Cleaning 132
Operation—Exhaust Filter Parked Cleaning 133
Operation—Aux Leveling Control—If Equipped 133
Operation—Fluid Economy 134
Operation—Change Operator 134
Operation—Engine Speed Adjustments 135
Operation—Restore All Factory Defaults 135
Diagnostics—Codes 135
Diagnostics—Machine Readings 136
Diagnostics—Engine Readings 138
Diagnostics—Controller ID 138
Diagnostics—Machine ID 139
Diagnostics—Software Delivery 139
Diagnostics—JDLink Readings 140
Setup—Monitor 140
Setup—Antitheft/Security 141
Setup—Calibration 142
Setup—Auto Fan Reversing 142
Maintenance—Machine 143
Required Emission-Related Information 143
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 143
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 144
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 145
Diesel Engine Oil Service Interval for Operation at High Altitude 145
Oil Filters 146
Track Drive and Swing Drive Gear Case Oil 146
Hydraulic Oil 147
Enclosure Door Pump Oil 148
Diesel Fuel 149
Diesel Fuel Specifications 149
Lubricity of Diesel Fuel 149
Handling and Storing Diesel Fuel 150
Biodiesel Fuel 151
Testing Diesel Fuel 152
Supplemental Diesel Fuel Additives 152
Fuel Filters 152
Minimizing the Effect of Cold Weather on Diesel Engines 153
Starting Aid Can Replacement 154
Multipurpose Extreme Pressure (EP) Grease 155
Alternative and Synthetic Lubricants 155
Lubricant Storage 155
Mixing of Lubricants 155
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 156
Water Quality for Mixing with Coolant Concentrate 157
Operating in Warm Temperature Climates 157
Testing Coolant Freeze Point 158
Disposing of Coolant 158
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 159
Refilling Diesel Exhaust Fluid (DEF) Tank 160
Testing Diesel Exhaust Fluid (DEF) 161
Storing Diesel Exhaust Fluid (DEF) 161
Disposal of Diesel Exhaust Fluid (DEF) 162
Maintenance—Periodic Maintenance 163
Service Machine at Specified Intervals 163
Check the Hour Meter Regularly 163
Service Lights 163
Enclosure Door and Maintenance Doors 164
Prepare Machine for Maintenance 168
Machine Service Position—Attachment 168
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 168
Fuel Tank 169
Diesel Exhaust Fluid (DEF) Tank 169
Service Intervals 170
Required Parts 172
Maintenance—As Required 174
Service Exhaust Filter 174
Check and Clean Cooling System and Condenser Fins 174
Inspect Serpentine Belt 175
Replace Engine Air Filter Elements 176
Replace Cab Fresh Air and Cab Recirculation Filters 177
Lubricate Toolbox Door Hinges—If Equipped 177
Lubricate Door Hinges 178
Clean and Tighten Battery Terminals 178
Maintenance—Every 10 Hours or Daily 179
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 179
Check Fire Suppression System—If Equipped 181
Check Swing Drive Gear Case Oil Level 181
Check Hydraulic Oil Level 182
Check Engine Oil Level 183
Check and Drain Primary Fuel Filter and Water Separator 183
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 184
Check Engine Coolant Level 185
Lubricate Boom Joints and Cylinder Ends 186
Lubricate Swing Drive Pinion and Bearing 187
Inspect Fire Extinguisher 188
Inspect Chain Shot Guard 188
Check Track Sag 189
Adjust Track Sag 190
Maintenance—Initial Service—100 Hours 191
Check Track Shoe Cap Screw Torque 191
Maintenance—Every 100 Hours 192
Lubricate Swing Drive Gear Case Bearing 192
Check Idler Oil Level 192
Maintenance—Initial Service—250 Hours 193
Drain and Refill Swing Drive Gear Case Oil 193
Drain and Refill Track Drive Planetary Oil 194
Check Lower Roller Mounting Cap Screw Torque 194
Maintenance—Every 250 Hours 195
Check Track Drive Planetary Oil Level 195
Check Rear Window Alternative Exit Latches and Retainer Knobs 196
Check Skylight Latch Tension 196
Check Track Shoe Cap Screw Torque 197
Take Engine Oil Sample 197
Maintenance—Every 500 Hours 198
Replace Fuel Prefilter—If Equipped 198
Replace Primary Fuel Filter and Water Separator 199
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 200
Replace Final Fuel Filter 201
Check Air Intake Hoses 201
Drain and Refill Engine Oil and Replace Filter 202
Check Hybrid Battery Electrolyte Level—If Equipped 203
Check Enclosure Door Pump Oil Level 205
Drain Water and Sediment From Fuel Tank 206
Take Fluid Samples 206
Maintenance—Every 1000 Hours 207
Drain and Refill Swing Drive Gear Case Oil 207
Check Coolant Condition 208
Drain and Refill Track Drive Planetary Oil 208
Maintenance—Every 2000 Hours 209
Replace Hydraulic Oil Breather Filter 209
Drain and Refill Hydraulic Oil 210
Replace Hydraulic Oil Return Filters 211
Check and Adjust Engine Valve Lash 212
Drain and Refill Enclosure Door Pump Oil 213
Replace Fuel Cap Breather Element 213
Replace Fuel Tank Breather 214
Check Open Crankcase Vent (OCV) 214
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 215
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 216
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter (S N —344116) 216
Replace Diesel Exhaust Fluid (DEF) Baffle (S N —344116) 216
Clean Diesel Exhaust Fluid (DEF) Tank (S N —344116) 216
Maintenance—Every 4000 Hours 217
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 217
Maintenance—Every 6000 Hours 218
Drain and Refill Engine Coolant 218
Replace Diesel Exhaust Fluid (DEF) In-Line Filter—If Equipped 220
Miscellaneous—Machine 225
Clean Machine Regularly 225
Inspect and Clean Polycarbonate Windows 226
Clean Fuel Tank Inlet Screen 227
Circuit Breakers 227
Using Booster Batteries—24-Volt System 228
Using Battery Charger 229
Handling, Checking, and Servicing Batteries Carefully 230
Replacing Batteries 232
Removing and Installing Batteries 232
Precautions for Alternator and Regulator 233
Welding on Machine 233
Keep Electronic Control Unit Connectors Clean 233
Lubricate Attachment 234
Bleed Fuel System 234
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 234
Do Not Service Control Valves, Cylinders, Pumps, or Motors 235
Fluid Sampling Test Ports 235
Replacing Fuses 235
JDLink™ Machine Monitoring System (MMS)—If Equipped 238
Remove and Install Halogen Bulbs 238
Replacing Seat Belt 239
Remove and Install Light-Emitting Diode (LED) Lights 240
Track Sag General Information 243
Check Track Shoe Hardware 243
Hardware Torque Specifications 243
Unified Inch Bolt and Screw Torque Values 244
Metric Bolt and Screw Torque Values 245
Miscellaneous-Operational Checkout 246
Operational Checkout 246
Miscellaneous—Troubleshooting 259
Troubleshooting Procedure 259
Engine 260
Electrical System 264
Hydraulic System 266
Software Update 267
Miscellaneous—Storage 268
Prepare Machine for Storage 268
Monthly Storage Procedure 269
Preparing Engine for Long-Term Storage 270
Removing Engine From Long-Term Storage 271
Miscellaneous—Machine Numbers 272
Record Product Identification Number (PIN) 272
Record Engine Serial Number 272
Record Attachment Serial Number 272
Record Saw Hydraulic Motor Serial Number 272
Record Attachment Pump Serial Number 273
Record Main Pump Serial Number 273
Record Left-Hand Track Drive Planetary Serial Number 273
Record Left-Hand Track Drive Hydraulic Motor Serial Number 274
Record Right-Hand Track Drive Planetary Serial Number 274
Record Right-Hand Track Drive Hydraulic Motor Serial Number 274
Record Swing Drive Gear Case Serial Numbers 275
Record Primary Display Unit (PDU) Serial Number 275
Record Engine Control Unit (ECU) Serial Number 275
Record Left Armrest Control (ACL) Serial Number 276
Record Right Armrest Control (ACR) Serial Number 276
Record Head Control Unit (HCU) Serial Number 276
Record Hydraulic Motor Controller (HMC) Serial Number 277
Record Sealed Switch Module (SSM) Serial Number 277
Record Vehicle Control Unit (VCU) Serial Number 277
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 278
Record Steep Slope Lower Controller (HMC) Serial Number—If Equipped 279
Keep Proof of Ownership 279
Keep Machines Secure 280
Miscellaneous—Specifications 281
Engine Specifications 281
System Specifications 281
Undercarriage Specifications 282
Drain and Refill Capacities 283
953MH Working Ranges 284
959MH Working Ranges 286
953MH Machine Weights and Ground Pressures 288
959MH Machine Weights and Ground Pressures 289
Machine Harvesting Specifications 290
953MH Shipping Dimensions 291
959MH Shipping Dimensions 293
EC Declaration of Conformity 294
Eurasian Economic Union 295
Machine Design Life 295
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 48
Section 1-5 54
Section 2-1 67
Section 2-2 95
Section 2-3 129
Section 3-1 143
Section 3-2 163
Section 3-3 174
Section 3-4 179
Section 3-5 191
Section 3-6 192
Section 3-7 193
Section 3-8 195
Section 3-9 198
Section 3-10 207
Section 3-11 209
Section 3-12 217
Section 3-13 218
Section 4-1 225
Section 4-2 246
Section 4-3 259
Section 4-4 268
Section 4-5 272
Section 4-6 281

S.V 04/24