John Deere 970D/1070D Harvester Operator’s Manual – PDF DOWNLOAD

Description

John Deere 970D/1070D Harvester Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 970D/1070D Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F071370_MM
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 970D, 1070D
Series: D SERIES
Serial: WJ0970D001002–, WJ1070D001301–

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 970D/1070D Harvester Operator’s Manual – PDF DOWNLOAD

Contents 5
Warranty 9
Standard warranty clauses 9
Standard Warranty 9
Machines with Extended Coverage (For specified machines only!) 9
Periodic Maintenance 10
Safety — Safety Features 11
John Deere Harvester Safety Features 11
Safety — General Precautions 12
General 12
Recognize Safety Information 12
Understand Signal Words 12
Prepare for Emergencies 13
Wear Protective Clothing 13
Handle Fluids Safely — Avoid Fires 14
Handle Chemical Products Safely 14
Replace Safety Signs 14
Maintain Safety Cabin 15
Install Radio Transmitters Properly 15
Safety — Operating Precautions 16
Inspect Machine 16
Attach Do not Operate Tag 16
Prevent Machine Runaway 17
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Keep Riders of the Machine 20
Use Seat Belt 20
Avoid Risks under Difficult Conditions 21
Stop Working if Machine Gives an Alarm 21
Keep Danger Zone Clear 22
Avoid Crush Points 22
Avoid Power Cables 23
Driving/Transporting on Public Roads 24
Ensure Safety before Driving on Frozen Waters 24
Prevent Fires 25
What to Do if the Machine Fires? 26
Safety — Maintenance Precautions 27
General 27
Before Servicing 28
Use Proper Clothing 28
Use Proper Tools 29
Support Machine Properly 29
Shut Down Engine, Disconnect Battery Cable 30
Service Cooling System Safely 30
Prevent Battery Explosions 30
Prevent Acid Burns 31
Start Only from Operator’s Seat 31
Beware of Exhaust Fumes 32
Avoid High Pressure Fluids 32
Avoid Heating near Pressurized Fluid Lines 33
Make Welding Repairs Safely 33
Service Tires Safely 34
Refueling and Servicing Fuel System 34
Dispose of Waste Properly 35
Cabin and Controls 36
Cab Component Locator 36
Main Switch 37
Control Lights 37
Dashboard 39
Boom Controls 42
Control Keypads 43
Air Conditioner, Operation Instructions 44
Pedals 45
Adjusting the Operator’s Seat 46
Operating Instructions 47
General 47
Safety Switches and Emergency Stop 47
Boom 48
Brakes 48
Steering 49
High/Low Gear and Front Wheel Drive 50
Differential Locks 51
Frame Brake 51
Before Starting the Engine for the First Time in a Working Day 52
Starting the Engine 53
Cold Weather Starting 55
After Starting 56
Turning off the Engine 57
Off-Road Driving 58
On-Road Driving 59
Transporting and Towing 61
Transporting the Machine 61
Towing the Machine 62
Releasing the Parking Brake 63
Disengaging the Power Transmission System 63
Releasing the Work Brake 64
Releasing the Steering 64
Stowing a Disabled Boom 65
Maintenance — General 67
Maintenance 67
Servicing Safety Precautions 68
Assembly Instructions 69
Lifting the Front Hood 69
Tightening Torque for Bolted Joints 70
Welding Instructions 72
Instructions for Cleaning of Lexan/Marguard Windows 74
Wheels 75
Changing Wheels 76
Anti-Slip Fitting 77
Bogie Tracks, Fitting (1070D) 78
Maintenance — Lubricants and Fluids 80
Recommended Lubricants and Fluids 80
Capacities 81
Diesel Fuel 82
Engine Oil 83
Coolant 84
Grease 85
Hydraulic Oil 85
Brake Fluid 86
Gear Oil 86
Maintenance Intervals 87
Checklist — Base Machine 87
Reguired Parts 87
Maintenance — Every 10 Hours or Daily 90
Check the Hydraulic Oil Level 90
Check the Engine Oil Level 90
Drain Water and Sediment from Fuel Filters 91
Check the Radiator Grille Cleanness 92
Check the Tires Visually for Air Pressure and Overall Shape 92
Other Procedures 93
At the End of the Day Make the Following Maintenance and Check-Ups 93
Fill Up the Fuel Tank 94
Maintenance — Every 50 Hours or Weekly 95
Check the Driving Brake Oil Level and Window Washer Fluid Level 95
Grease the Center Hinge Bearings and Steering Cylinder Bearings 95
Other Procedures 95
Maintenance — Every 250 Hours 96
Clean the Machine 96
Check Oil Levels in the High/Low Gear, Differentials, Bogie Casings and Hub Gears 97
Grease Bogie Bearings (1070D) 98
Check the Proper Function of the Door Safety Switch 98
Other Procedures 99
Maintenance — Every 500 Hours 100
Change Engine Oil and Oil Filter 100
Clean Crank Case Vent Tube 102
Check Air Intake System 103
Replace Fuel Filters 104
Check Belt Wear 105
Check Belt Tensioner 106
Check Cooling System 106
Remove Sediment and Water from the Fuel Tank 107
Check the Batteries for Charge and Electrolyte Level 108
Check Wear on Frame Brake Linings 109
Grease the Driveshafts (970D) 110
Grease the Driveshafts (1070D) 111
Other Procedures 111
Maintenance — Every 1000 Hours 112
Change Hydraulic Oil and Return Filters (2 pcs) 112
Change the Off-line Filter *) Element 113
Change the Hydraulic Tank Breather 114
Change the Filter of the Driving Pump 114
Change the Brake Pedal Circuit Oil 115
Other Procedures 115
Maintenance — Every 2000 Hours 116
Check Valve Clearance 116
Change the Coolant 118
Check Crankshaft Vibration Damper 120
Change Oil in the High/Low Gear, Differentials, Bogie Casings and Hub Gears 120
Other Procedures 123
Maintenance — As Required 124
When Necessary, Service and Adjust the Following 124
Adding the Coolant 124
Checking Air Filter Elements 125
Replacing Drive Belt 126
Cleaning the Fuel Tank Filler Filter 126
Adjusting the Rotator Link Brakes 127
Adjusting the Seat Turntable Brake 128
Bleeding the Fuel System 129
Maintenance — Periodic Maintenance 130
Maintenance after every Six Months 130
Annual Maintenance 130
Maintenance — Boom 131
Maintenance Intervals 131
Every 10 Hours or Daily 132
Every 50 Hours or Weekly 133
Every 250 Hours 135
Every 1000 Hours 136
Every 2000 Hours 136
Maintenance — Machine Storage 137
Preparing Machine for Storage 137
After Storage 138
Hydraulic System — General 140
Working Hydraulic System 140
Hydrostatic System 140
Hydraulic Tank 141
Vacuum Pump 142
Taking an Oil Sample from Hydraulic System 143
Hydraulic System — Bleeding 144
Bleeding Air from the Hydraulic Tank 144
Bleeding Air from the Hydrostatic System 145
Bleeding Air From the Working Hydraulic System 147
Bleeding the Brakes 148
Hydrostatic System — Checking and Adjusting 150
Supply Pressure on the Drive Pump 150
Drive Pressure 151
Drive motor, checking flushing pressure 153
Drive motor, pressure cut-off 154
Drive motor, adjustment in TMC™ 156
Working Hydraulics — Checking and Adjusting 157
General 157
Pressure Difference Dp 157
Main Pressure Relief Valve 158
Maximum Pressure Settings of the Working Hydraulic Pump 160
Pilot Pressure, Working Hydraulics 161
Boom Valve, LS Pressure Limits 162
The Back-Pressure Valve of the Boom Tank Line 163
Brake System — Checking and Adjusting 164
Checking the Brakes 164
Mechanical Adjustment of Brakes 165
Checking the Service Brake 166
Checking the Work Brake 166
Checking the Load and Release Range 167
Checking the Relief Valve of the Brake Charging Pressure 168
Hydraulic System — Hydraulic Scheme 169
Hydraulic Scheme 169
Electrical System 180
General 180
Using Booster Batteries 181
Main Switch and Switch Panel 182
Main Fuses 182
Switch Panel 183
Instrument Compartment 184
Relays, Instrument Compartment 184
Fuse box, Instrument Compartment 185
PC board, Instrument Compartment 186
Electrical System — Sensors 188
Engine Sensors and Connectors 188
Air Cleaner Sensors 188
Coolant Level Sensor 189
Hydraulic Tank 189
Transmission 190
Brake System 190
Fuel System 191
Position Sensors 192
Electrical System — Electrical Scheme 193
Electrical Scheme 193
Transmission 234
Transmission Operation 234
Hydrostatic System 235
Control of Transmission 236
Brakes 237
Boom 239
General Description of the Boom 239
Operating Safety Precautions 239
General Operating Instructions 240
Tj 180 H Technical Data 241
Tj 180 S Technical Data 241
Tj 180 H 83 and S 83 242
Tj 180 H 97 and S 97 242
Tj 180 H 110 and S 110 243
Rotator AV12S 243
Rotator H122 243
Rotator BBR15HD 244
Equipment — Air Conditioner 245
Air Conditioner 245
Danger and Precautions 246
Configuration and Location of the Air Conditioner 247
Maintenance of the Air Conditioner 248
Troubleshooting the Air Conditioner 250
Equipment — Engine and Cabin Preheater 251
Configuration 251
Operation 252
Maintenance of the Engine Preheater 253
Timer for Engine and Cabin Preheater 254
Engine and Cabin Preheater Remote Control *) 257
Service Codes of the Engine Preheater 257
Equipment — Fire Extinguisher System 260
Configuration and Use of the System 260
Control Unit 261
Maintenance 262
Hand-Held Fire Extinguishers 263
Equipment — Stump Treatment System 264
Configuration and Function 264
Operation of Stump Treatment 265
Equipment — Cabin Sideways Levelling 266
Cabin Sideways Levelling Modes 266
Cabin Sideways Levelling Controls 266
Control System of Cabin Sideways Levelling 268
Maintenance of Cabin Sideways Levelling 269
Equipment — Seat Levelling 270
Operation of Seat Levelling 270
Control Unit and Functions 271
Programming 272
Equipment — Boom Levelling 274
Operation of Boom Levelling 274
Boom Levelling Controls 275
Equipment — Approach Lights 277
Approach Lights *) 277
Specifications 278
Dimensions and Weights (970D) 278
Dimensions and Weights (1070D) 279
Alternative Wheel Equipment 279
Engine 280
Transmission 280
Axles 281
Brakes 281
Steering 281
Electrical System 281
Hydraulic System 282
Boom and Harvester Head 282
Cabin 282

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