John Deere B40B 6X6 ADT MKII Operators Manual – PDF DOWNLOAD

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John Deere B40B 6X6 ADT MKII Operators Manual – PDF DOWNLOAD

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John Deere B40B 6X6 ADT MKII Operators Manual – PDF DOWNLOAD

P/N: OMT870951 MK II_QC
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: B40B
Series: B SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere B40B 6X6 ADT MKII Operators Manual – PDF DOWNLOAD

B40B 6×6 ADT Mk II OPERATORS MANUAL 5
TO THE OPERATOR 3
INTRODUCTION 17
USER’S COMMENT FORM 23
TABLE OF CONTENTS 7
ABBREVIATION LIST 25
SAFETY 27
SAFETY DECALS (B40B STANDARD) 31
Warning Decals 31
Caution Decals 32
Important Decals 32
Information Decals 33
SAFETY DECALS (B40B CE MARK) 34
Warning Decals 34
Information Decals 38
Pneumatic System 44
Electrical System 44
Frame and Body 44
Cab 44
Bin 44
Mass 45
Service Capacities 45
Recommended Fuel, Lubricants and Coolant Additives 46
Recommended Torque Settings 47
CHAPTER 1 SPECIFICATIONS 41
Machine Specifications 41
Engine 41
Transmission 41
Axles 42
Front Axle 42
Middle Axle 42
Rear Axle 42
Brakes 42
Service 42
Park/Emergency 42
Wheels 42
Wheel (Option 1) 42
Wheel (Option 2) 43
Suspension 43
Front Suspension 43
Rear Suspension 43
Hydraulic System 43
Hydraulic Pump 43
Flow Amplifier 43
Control Valve 43
Steering Valve 44
Steering System 44
Cylinders 44
Tip Cylinder 44
Steering Cylinder 44
Warning Decals 34
Information Decals 38
CHAPTER 2 OPERATORS CONTROLS AND INSTRUMENTS 57
(B40B STANDARD) 57
Introduction 57
Gauges 63
Hour Meter (SMR Meter) 63
Air Pressure Gauge 63
Transmission Oil Temperature Gauge 63
Tachometer 64
Engine Coolant Temperature Gauge 64
Engine Oil Pressure Gauge 64
Hydraulic Tank Pressure Gauge 65
Warning Indicators (Red) 65
Engine Temperature Indicator 65
Park Brake Indicator 65
Brake Overstroke Indicator 65
Transmission Oil Temperature Indicator 66
Transmission Oil Pressure Indicator 66
Longitudinal Differential Lock Indicator 66
Battery Charge Indicator 66
Engine Oil Pressure Indicator 66
Low Water Level Indicator 67
Engine Overspeed Warning Light 67
Do Not Shift Indicator 67
Cold Start Indicator 68
Emergency Steering Indicator 68
Confirmation Indicators (green Or Blue) 68
Left Turn Indicator 68
Right Turn Indicator 68
Main Beam Indicator 68
Low Range Indicator 69
Switches 69
Windscreen Wiper/Washer Switch 69
Headlight Switch 69
Interior Light Switch 69
Hazard Light Switch 70
Low Range Selector Switch 70
Ignition Switch and Start Button 70
Air Conditioner 71
Battery Disconnect Switch 71
Controls 72
Steering Wheel 72
Indicators and Headlight Control 72
Inter Axle Differential Lock Control 72
Park Brake/Emergency Brake 73
Accelerator and Brake Pedals 73
Engine Stop Control 74
Push Button Shift Selector 74
Tip Control Lever 75
Operator Comfort 75
Operators Seat 75
Back Rest Adjustment 35 75
Squab Height Adjustment 35 75
Operator Weight Adjustment 36 76
Backward and Forward Adjustment 36 76
Arm Rest Adjustment 36 76
Seat Belt 77
Fastening 37 77
Releasing 37 77
Adjusting 37 77
Shorten 37 77
Lengthen 37 77
Passenger Seat 77
Miscellaneous 78
Bonnet Catch Release Lever 78
Ash Tray 78
Storage Compartment 79
CHAPTER 3 OPERATORS CONTROLS AND
INSTRUMENTS 81
(B40B CE MARK) 81
Introduction 81
Gauges 85
Hour Meter (SMR Meter) 85
Air Pressure Gauge 85
Transmission Oil Temperature Gauge 85
Tachometer 86
Engine Coolant Temperature Gauge 86
Engine Oil Pressure Gauge 87
Hydraulic Tank Pressure Gauge 87
Warning Indicators (red) 87
Engine Temperature Indicator 87
Park Brake Indicator 88
Brake Overstroke Indicator 88
Transmission Oil Temperature Indicator 88
Transmission Oil Pressure Indicator 88
Longitudinal Differential Lock Indicator 88
Battery Charge Indicator 89
Engine Oil Pressure Indicator 89
Low Water Level Indicator 89
Engine Overspeed Warning Light 89
Emergency Steering Indicator 90
Do Not Shift Indicator 90
Bin Up Indicator 90
Cold Start Indicator 90
Confirmation Indicators (Green or Blue) 91
Left Turn Indicator 91
Right Turn Indicator 91
Main Beam Indicator 91
Low Range Indicator 91
Switches 91
Windscreen Wiper/Washer Switch 91
Headlight Switch 92
Interior Light Switch 92
Hazard Light Switch 92
Low Range Selector Switch 92
Ignition Switch and Start Button 93
Air Conditioner 93
Battery Disconnect Switch 94
Controls 94
Steering Wheel 94
Indicators and Headlight Control 95
Inter Axle Differential Lock Control 95
Park Brake/Emergency Brake 95
Accelerator and Brake Pedals 96
NoteEngine Stop Control 96
Push Button Shift Selector 96
Tip Control Lever 97
Operator Comfort 97
Operators Seat 97
Back Rest Adjustment 98
Squab Height Adjustment 98
Operator Weight Adjustment 98
Backward and Forward Adjustment 99
Arm Rest Adjustment 99
Seat Belt 99
Fastening 99
Releasing 99
Adjusting 99
Shorten 59 99
Lengthen 60 100
Passenger Seat 100
Miscellaneous 100
Bonnet Catch Release Lever 100
Ash Tray 100
Storage Compartment 101
CHAPTER 4 OPERATING TECHNIQUES 103
Safety Instructions 103
Running In Instructions 103
Procedures Before Starting 103
Safety Rules 103
Operator Duties 103
Walk Round Check 103
Engine 103
Transmission 103
Axles and Wheels 103
Hydraulics 103
Pneumatic 104
Electrical 104
Frame and Body 104
Starting 104
Safety Rules 104
Starting the Engine 104
Before Starting the Engine 104
Starting the Engine in Warm Weather 104
Starting the Engine in Cold Weather 105
Shutting Down the Engine 106
Moving 106
Safety Rules 106
Gear Changing 106
Gear Shifting Safety Functions 106
Gear Shifting 106
Forward Selection 107
Controlled Gear Range 107
Reverse Selection 107
Braking 108
Retarder 108
Service Brakes and Park Brakes 108
Service Brakes 108
Park Brake/Emergency Brake 108
Emergency Braking 108
Operating with Inter axle Differential Locks 109
Inter Axle Differential Lock Control 109
Loading 110
Safety Rules 110
Loading the Machine 110
Dumping 110
Safety Rules 110
Raising the Bin 111
Lowering the Bin 111
Steering 112
Normal Steering 112
Emergency Steering 112
Towing 112
Safety Rules 112
Towing a Machine with Inoperable Engine 113
Towing a Machine with Operable Engine 113
Towing a Machine with Inoperable Steering System 113
Operating Tips 113
Safety Rules 114
Operating Indoors 114
Floor Load 114
Traveling Speed 114
Transport Operation 114
Uphill Operation 114
Downhill Operation 114
Off Road Operation 114
Stuck Machine 115
Over Night Parking 115
Transporting the Machine on other Vehicles 115
Safety Rules 115
Lifting the Machine 116
Driving the Machine onto a Transporting Vehicle 116
CHAPTER 5 BASIC PREVENTIVE MAINTENANCE 117
The Belly Plate 122
To Tilt the Cab 122
The Bin Prop 123
The Articulation Safety Bar 123
Service Position 117
Rules When Servicing 117
General 117
Measures to Prevent Fires 118
Refrigerant R134a 119
Working on Painted Surfaces 119
Working With Polymer Material 119
Service Guide 120
Engine 120
Drop Box 121
Hydraulics 121
Chassis, Axles and Prop Shafts 121
Cab, Electrical and General 121
Engine 124
Check the Oil Level 124
Changing the Oil and Oil Filters 124
Draining the Oil 124
Changing the Oil Filter 125
Filling the Engine with Oil 125
Change the Crankcase Oil Separator 126
Bleeding the Fuel System 126
Draining the Primary Fuel Filter 126
Cleaning the Fuel Screen 126
Changing the Fuel Filters 127
Changing the Primary Fuel Filter 127
Changing the Secondary Fuel Filter 127
Check the Injectors 128
Check the Air Cleaner and Indicator 128
Change the Filter Elements 128
Check and Clean the Air Cleaner Pre-cleaner Bowl 129
Check the Induction Manifold And Hoses 129
Check the Exhaust Manifold, Pipes and Clamps 129
Clean the Turbocharger Impeller, Diffuser and Oil Drain Pipe 129
Check the Coolant Level 129
Renew the Coolant 130
Clean the Radiator Fins 130
Clean the Inter Cooler 130
Check the Cowling Covers 130
Check for Oil and Fuel Leaks 130
Check all Hoses and Clamps 130
Adjust the Engine Valve Clearance 130
Check the Drive Belts 131
Checking the Drive Belt Tensioning 131
Adjusting the Drive Belts 131
Adjusting the Air Conditioner Compressor Drive Belts 131
Change the Drive Belts 132
Transmission 132
Check the Oil Cooler 132
Check the Oil Level 132
Fluid Level Check Using the Push-button Shift Selector 132
The Dipstick Check when the Transmission Fluid is Cold 133
The Dipstick Check when the Transmission Fluid is Hot 134
Oil and Filter Change 134
Checking the Breather 135
Transmission Stall Test and Neutral Cool-down Check 135
Neutral Start Function Check 136
Drop Box 136
Clean the breather 136
Check the Oil Level 136
Changing the Oil 136
Hydraulics 137
Checking the Fluid Level 137
Drain and Replenish Hydraulic Oil 137
Changing the Hydraulic Oil Filters 138
Performing Hydraulic Pressure Tests and Adjustments 138
Chassis, Axles and Prop shafts 139
Checking Differential Oil Levels 139
Changing the Oil in the Differentials 139
Checking the Final Drive Oil Level 139
Changing Final Drive Oil 140

Checking and Changing the Service Brake Pads 100 140
Service Brake Pad Wear Check 100 140
Service Brake Pad Changing 100 140
Adjusting the Park Brake Caliper 101 141
Park Brake Holding Test 101 141
Changing the Park Brake Disc 102 142
Changing the Park Brake Pads 103 143
End Float Adjustment 103 143
Cab, Electrical and General 144
Adjusting the Headlights 144
Checking the Headlight Bulb Position 144
Adjusting the Headlights 145
Air Conditioner Filter Service 146
External Filter 146
Internal Filter 146
Other 146
Bin Warming Kit 146
Grease Points 147
CHAPTER 6 TROUBLE SHOOTING 149
Introduction 149
Earthing Points 148
Engine Difficult to Start 149
Engine Lacks Power 151
Engine Difficult to Start 152
Excessive Fuel Consumption 152
Low Engine Oil Pressure 153
Abnormal Oil Consumption 153
Internal Engine Oil Sludge 154
Engine Vibration 154
Exhaust Smoke Analysis 155
Propshaft Trouble Shooting 157
Axle Trouble Shooting (Table 1 of 2) 159
Axle Trouble Shooting (Table 2 of 2) 160
Wheel Trouble Shooting 161
Tyre Trouble Shooting 161
Brakes Trouble Shooting 162
Suspension Trouble Shooting 163
Hydraulic System Trouble Shooting 165
Pneumatic System Trouble Shooting 167
Pneumatic System Trouble Shooting 168
Brake System Troubleshooting 169
Brake System Troubleshooting 170
Instruments and Controls Trouble Shooting 171
Electrical Supply Trouble Shooting 171
Electrical Equipment Trouble Shooting (Table 1 of 2) 172
Electrical Equipment Trouble Shooting (Table 2 of 2) 173
Starting System Trouble Shooting 173
Front Frame Trouble Shooting 175
Articulation and Oscillation Assembly Trouble Shooting 175
Rear Frame and Walking Beam Assembly Trouble Shooting 175
Cab and Bonnet Assembly Trouble Shooting (Table 1 of 2) 176
Cab and Bonnet Assembly Trouble Shooting (Table 2 of 2) 177
Bin Assembly Trouble Shooting 177

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