John Deere Backhoe Loader JD410 TM 5-2420-222-20P Maintenance Repair Parts And Special Tools Lists Manual

Description

John Deere Backhoe Loader JD410 TM 5-2420-222-20P Maintenance Repair Parts And Special Tools Lists Manual – PDF DOWNLOAD

DESCRIPTION:

TM 5-2420-222-20P, 28 February 1986

John Deere Backhoe Loader JD410 TM 5-2420-222-20P Maintenance Repair Parts And Special Tools Lists Manual – PDF DOWNLOAD

INTRODUCTION

1. Scope.

This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Unit Maintenance of the Loader Backhoe Wheeled Tractor. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes.

2. General.

In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the 1st t performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section II. Repair parts for reparable special tools are also listed in the section. Items listed are shown on the associated illustration( s)/figure(s).

b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance.

c. Section IV. Cross-reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing; in the listings. National stock numbers and part numbers are cross-referenced to each illustration/figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and cross-references NSN, CAGE, and part numbers.
TABLE OF CONTENTS:

John Deere Backhoe Loader JD410 TM 5-2420-222-20P Maintenance Repair Parts And Special Tools Lists Manual – PDF DOWNLOAD

SECTION I INTRODUCTION 1
SECTION II REPAIR PARTS LIST 1-1
GROUP 01 ENGINE
0105 – VALVES, CAMSHAFTS, AND TIMING SYSTEM 1-1
ROCKER ARM COVER 1-1 1
0106 – ENGINE LUBRICATION SYSTEM 2-1
ENGINE OIL COOLER 2-1 2
OIL FILLER INLET 3-1 3
ENGINE OIL FILTER, DIPSTICK, AND VENTILATOR TUBE 4-1 4
OIL PAN AND GASKET 5-1 5
0108 – MANIFOLDS 6-1
EXHAUST MANIFOLD 6-1 6
GROUP 02 CLUTCH
0202 – CLUTCH RELEASE MECHANISM 7-1
CLUTCH PEDAL SHAFT 7-1 7
GROUP 03 FUEL SYSTEM
0301 – CARBURETOR FUEL INJECTOR 8-1
FUEL INJECTION NOZZLE ASSEMBLY 8-1 8
0302 – FUEL PUMPS 9-1
FUEL INJECTION SYSTEM 9-1 9
FUEL PUMP ASSEMBLY 10-1 10
0304 AIR CLEANER 11-1
AIR INTAKE 11-1 11
AIR CLEANER 12-1 12
0306 – TANKS LINES FITTINGS HEADERS 13-1
FUEL TANK 13-1 13
0309 – FUEL FILTERS 14-1
DUAL STAGE FUEL FILTER ASSEMBLY 14-1 14
0311 – ENGINE STARTING AIDS 15-1
COLD WEATHER STARTING AID 15-1 15
0312 – ACCELERATOR THROTTLE, OR CHOKE CONTROLS 16-1
SPEED CONTROL LEVER AND CABLE 16-1 16
ACCELERATOR PEDAL AND SPEED CONTROL ROD 17-1 17
GROUP 04 EXHAUST SYSTEM
0401 – MUFFLER AND PIPES 18-1
MUFFLER 18-1 18
GROUP 05 COOLING SYSTEM
0501 – RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER 19-1
ENGINE COOLANT HEATER AND HOSES 19-1 19
RADIATOR AND RELATED PARTS 20-1 20
0502 – COWLING, DEFLECTORS AIR DUCTS SHROUDS, ETC 21-1
FAN SHROUD , 21-1 21
0503 – WATER MANIFOLD HEADERS THERMOSTATS AND
HOUSING GASKET 22-1
THERMOSTAT HOUSING ASSEMBLY 22-1 22
RADIATOR HOSES AND CLAMPS 23-1 23
0504 – WATER PUMP 24-1
WATER PUMP ASSEMBLY 24-1 24
0505 – FAN ASSEMBLY 25-1
FAN, BELT, AND RELATED PARTS 25-1 25
GROUP 06 ELECTRICAL SYSTEM
0601 – GENERATOR ALTERNATOR 26-1
GENERATOR ATTACHING PARTS 26-1 26
GENERATOR ASSEMBLY EXPLODED VIEW 27-1 27
GENERATOR AND RELATED PARTS 28-1 28
0602 – GENERATOR REGULATOR 29-1
VOLTAGE REGULATOR 29-1 29
0603 – STARTING MOTOR 30-1
STARTING MOTOR, DRIVE, AND SWITCH ASSEMBLY 30-1 30
0606 – ENGINE SAFETY CONTROLS 31-1
PRESSURE AND STARTER SAFETY SWITCH 31-1 31
0607 – INSTRUMENT OR ENGINE CONTROL PANEL 32-1
PARKING BRAKE WARNING SWITCH AND WIRING 32-1 32
ENGINE ELECTRIC HOURMETER 33-1 33
GAGES, INDICATOR LIGHTS AND WIRING HARNESS 34-1 34
IGNITION SWITCH 35-1 35
INSTRUMENT PANEL COVER AND DASH 36-1 36
LIGHT SWITCH AND TURN SIGNAL SWITCH 37-1 37
FLUID STARTING AID WIRING 38-1 38
0608 – MISCELLANEOUS ITEMS 39-1
CIGAR LIGHTER 39-1 39
0609 – LIGHTS 40-1
TURNING LIGHT AND WARNING LIGHT 40-1 40
COMBINATION REAR LIGHT ASSEMBLY 41-1 41
COMBINATION REAR LIGHT AND RELATED PARTS 42-1 42
FRONT LIGHT 43-1 43
WARNING LIGHT FLASHER 44-1 44
0610 – SENDING UNITS AND WARNING SWITCHES 45-1
FUEL GAGE SENDING UNIT 45-1 45
0611 – HORN, SIREN 46-1
ELECTRIC HORN 46-1 46
REVERSE WARNING ALARM 4 47-1 47
0612 – BATTERIES, STORAGE 48-1
BATTERIES AND CABLES 48-1 48
BATTERY TRAY AND CLAMP 49-1 49
0613 – HULL OR CHASSIS WIRING HARNESS 50-1
REVERSE WARNING ALARM AND HORN HARNESS 50-1 50
FRONT AND REAR LIGHT WARNING SYSTEM 51-1 51
ELECTRICAL WIRING SYSTEM 52-1 52
GROUP 07 TRANSMISSION
0700 – TRANSMISSION ASSEMBLY 53-1
TRANSMISSION AND CASE 53-1 53
0704 – TRANSMISSION TOP COVER ASSEMBLY 54-1
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
235786 THRU 235999 54-1 54
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
319995 THRU 342573 55-1 55
0705 – TRANSMISSION SHIFTING COMPONENTS 56-1
REVERSER CONTROL LEVER LINKAGE 56-1 56
REVERSER CONTROL LEVER 57-1 57
0710 – TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS 58-1
REVERSER CLUTCH HOUSING 58-1 58
0721 – COOLERS PUMPS, MOTORS 59-1
TRANSMISSION OIL FILTER 59-1 59
TRANSMISSION OIL COOLER 60-1 60
TRANSMISSION FILTER SCREEN 61-1 61
GROUP 10 FRONT AXLE
1000 – FRONT AXLE ASSEMBLY 62-1
FRONT AXLE ASSEMBLY 62-1 62
GROUP 11 REAR AXLE
1103 – PLANETARY OR FINAL DRIVE 63-1
REAR AXLE HOUSING 63-1 63
GROUP 12 BRAKES
1201 – HANDBRAKES 64-1
PARKING BRAKE LEVER AND LINKAGE 64-1 64
1204 – HVDRAULIC BRAKE SYSTEM 65-1
BRAKE VALVE AND OIL LINES 65-1 65
BRAKE VALVE HOUSING RELATED PARTS 66-1 66
1206 – MECHANICAL BRAKE SYSTEM 67-1
BRAKE PEDALS 67-1 67
GROUP 13 WHEELS AND TRACKS
1311 – WHEEL ASSEMBLY 68-1
FRONT WHEEL ASSEMBLY 68-1 68
REAR WHEEL STEEL DISK 69-1 69
1313 – TIRES, TUBES TIRE CHAINS 70-1
TIRES, REAR AND FRONT 70-1 70
GROUP 14 STEERING
1401 – MECHANICAL STEERING GEAR ASSEMBLY 71-1
TIE-ROD ASSEMBLY 71-1 71
STEERING COLUMN AND RELATED PARTS 72-1 72
1411 – HOSES LINES, FITTINGS 73-1
POWER STEERING CYLINDER HYDRAULIC HOSES, USE ON SERIAL
NUMBERS 235786 THRU 235999 73-1 73
POWER STEERING CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573 74-1 74
POWER STEERING CYLINDER OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999 75-1 75
POWER STEERING VALVE HYDRAULICS USE ON SERIAL
NUMBERS 319995 THRU 342573 76-1 76
POWER STEERING VALVE RETURN LINE AND ACCUMULATOR HOSE,
USE ON SERIAL NUMBERS 235786 THRU 235999 77-1 77
1412 – HYDRAULIC OR AIR CYLINDERS 78-1
POWER STEERING CYLINDER AND PINS USE ON SERIAL
NUMBERS 235786 THRU 235999 78-1 78
POWER STEERING CYLINDER AND PINS, USE ON SERIAL
NUMBERS 319995 THRU 342573 79-1 79
GROUP 15 FRAME TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS
1501 – FRAME ASSEMBLY 80-1
FRONT SUPPORT 80-1 80
1502 – COUNTERWEIGHTS 81-1
SINGLE COUNTERWEIGHT 81-1 81
1801 – BODY, CAB, HOOD, AND HULL ASSEMBLIES 82-1
BACKHOE CONTROL GUARDS 82-1 82
COWL 83-1 83
HOOD AND RELATED PARTS 84-1 84
GRILLE HOUSING AND RELATED PARTS 85-1 85
1802 – FENDERS RUNNING BOARDS WITH MOUNTING AND ATTACHING
PARTS, OUTRIGGERS WINDSHIELD, GLASS, ETC 86-1
STEP 86-1 86
STABILIZER 87-1 87
1805 – FLOORS, SUBFLOORS, AND RELATED COMPONENTS 88-1
LEFT PLATFORM AND SUPPORT 88-1 88
RIGHT PLATFORM AND RELATED PARTS 89-1 89
CENTER PLATFORM REAR PLATFORMS, AND BATTERY COVER 90-1 90
1806 – UPHOLSTERY, SEATS, AND CARPETS 91-1
SEAT LOWER SUPPORT AND SWIVEL 91-1 91
DELUXE SEAT SUPPORT 92-1 92
SEAT AND SEATBELT 93-1 93
1808 – STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES,
CABLE REELS, HOSE REELS, ETC 94-1
BACKHOE VALVE BOX AND COVER 94-1 94
TOOLBOX AND TRAY 95-1 95
CONTROL BOX 96-1 96
GROUP 22 BODY CHASSIS, AND HULL ACCESSORY ITEMS
2202 – ACCESSORY ITEMS 97-1
REFLECTORS, USE ON SERIAL NUMBERS 319995 THRU 342573 97-1 97
2210 – DATA PLATES AND INSTRUCTION HOLDERS 98-1
LOADER AND BACKHOE DECALS 98-1 98
TRACTOR DECALS 99-1 99
TRACTOR LABELS 100-1 100
GROUP 24 HYDRAULIC AND FLUID SYSTEMS
2402 – MANIFOLD AND/OR CONTROL VALVES 101-1
PRESSURE CONTROL VALVE 101-1 101
HYDRAULIC RELIEF VALVE 102-1 102
HYDRAULIC IMPACTOR VALVE AND MANIFOLD 103-1 103
JAW CONTROL VALVE 104-1 104
LOADER VALVE MOUNTING BRACKET AND MANIFOLD BLOCK 106-1 106
2403 – HYDRAULIC CONTROLS AND/OR MANUAL CONTROLS 108-1
JAW VALVE LINKAGE 108-1 108
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 235786 THRU 235999 109-1 109
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 319995 THRU 342573 110-1 110
LOADER CONTROL VALVE LINKAGE 111-1 111
2406 – STRAINERS, FILTERS, LINES, AND FITTINGS, ETC 112-1
HYDRAULIC OIL LINE PUMP TO COOLER 112-1 112
HYDRAULIC OIL LINES TO PUMP, CLUTCH CONTROL VALVE
FILTER RELIEF VALVES, AND RETURN 113-1 113
LOADER LEFT- AND RIGHT-HAND BOOM CYLINDER HOSES 114-1 114
AUGER HYDRAULIC LINES AND FITTINGS, USE ON SERIAL
NUMBERS 319995 THRU 342573 115-1 115
JAW BUCKET HYDRAULIC HOSES USE ON SERIAL NUMBERS
319995 THRU 342573 116-1 116
CROWD AND BUCKET CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573 117-1 117
CROWD CYLINDER LINES AND FITTINGS 118-1 118
HYDRAULIC HOSES, USE ON SERIAL NUMBERS 235786 THRU 119-1 119
235999
BACKHOE CONTROL TO MANIFOLD BLOCK OIL LINE
AND FITTINGS 120-1 120
BACKHOE BOOM, CROWD AND BUCKET OIL LINES AND FITTINGS,
USE ON SERIAL NUMBERS 319995 THRU 342573 121-1 121
BACKHOE BOOM, CROWD AND BUCKET OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999 122-1 122
BACKHOE STABILIZER AND SWING CIRCUIT OIL LINES
AND FITTINGS 123-1 123
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 319995 THRU 342573 124-1 124
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 235786 THRU 235999 125-1 125
BACKHOE OIL LINES AND FITTINGS, USE ON SERIAL NUMBERS
319995 THRU 342573 126-1 126
LOADER LEFT AND RIGHT BUCKET CYLINDER CIRCUITS 127-1 127
LOADER PRESSURE AND RETURN CIRCUITS 128-1 128
HYDRAULIC PUMP OIL PRESSURE LINES 129-1 129
HYDRAULIC OIL FILTER 130-1 130
JAW CYLINDER HOSES 131-1 131
HYDRAULIC IMPACTOR HOSE 132-1 132
VALVE LINES AND FITTINGS 133-1 133
2407 – HYDRAULIC CYLINDERS 134-1
LOADER BOOM ASSEMBLY 134-1 134
JAW BUCKET CYLINDER 135-1 135
BACKHOE BOOM CYLINDER 136-1 136
BACKHOE SWING CYLINDER 137-1 137
BACKHOE BUCKET CYLINDER, USE ON SERIAL NUMBERS
235786 THRU 235999 138-1 138
BACKHOE CROWD CYLINDER 139-1 139
BACKHOE STABILIZER CYLINDER 140-1 140
LOADER BUCKET CYLINDER 141-1 141
GROUP 47 GAGES (NONELECTRICAL), WEIGHING AND MEASURING DEVICES
4701 – INSTRUMENTS 142-1
TACHOMETER 142-1 142
4702 – GAGES, MOUNTINGS, LINES, AND FITTINGS 143-1
AIR CLEANER RESTRICTION INDICATOR 143-1 143
GROUP 74 CRANES, SHOVELS, AND EARTHMOVING EQUIPMENT COMPONENTS
7412 – BACKHOE ATTACHMENTS 144-1
JAW BUCKET 144-1 144
BACKHOE DIPPERSTICK 145-1 145
BACKHOE BOOM, USE ON SERIAL NUMBERS 319995 THRU 342573 146-1 146
BACKHOE BOOM USE ON SERIAL NUMBERS 235786 THRU 235999 147-1 147
BACKHOE SWING FRAME, USE ON SERIAL NUMBERS 319995
THRU 342573 148-1 148
BACKHOE SWING FRAME USE ON SERIAL NUMBERS
235786 THRU 235999 149-1 149
BACKHOE MAIN FRAME AND TIE BARS, USE ON SERIAL NUMBERS
319995 THRU 342573 150-1 150
BACKHOE MAIN FRAME AND TIE BARS, USE ON SERIAL NUMBERS
235786 THRU 235999 151-1 151
7437 – LOADER BUCKET ASSEMBLY OR FORKLIFT 152-1
LOADER 152-1 152
BUCKET 153-1 153
LOADER SIDE FRAMES 154-1 154
BUCKET LEVEL INDICATOR 155-1 155
LOADER BUCKET LINKAGE 156-1 156
GROUP 95 GENERAL USE STANDARDIZED PARTS
9501 – BULK MATERIELBULK-1
BULK MATERIEL BULK-1 BULK
GROUP 99 PARTS PECULIAR
9901 – MULTILISTED PARTS 157-1
AUGER HYDRAULIC HOSES AND RELATED PARTS 157-1 157
IMPACTOR LINES AND FITTINGS 158-1 158
HYDRAULIC EARTH DRILL 159-1 159
HYDRAULIC BACKHOE IMPACTOR 160-1 160
BACKHOE IMPACTOR WORKING TOOLS 161-1 161
HYDRAULIC BORING HEAD 162-1 162
HYDRAULIC BORING HEAD MOTOR AND RELATED PARTS 163-1 163
IMPACTOR ADAPTER 164-1 164
SECTION III SPECIAL TOOLS LIST (NOT APPLICABLE)
SECTION IV CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX I-1
PART NUMBER INDEX I-17
FIGURE AND ITEM NUMBER INDEX I-50

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