John Deere C Series II Motor Graders Operator’s Manual – PDF DOWNLOAD

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John Deere C Series II Motor Graders Operator’s Manual – PDF DOWNLOAD

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John Deere C Series II Motor Graders Operator’s Manual – PDF DOWNLOAD

P/N: OMT204247_SJ
Language: English
Division: Construction
Product Lines: Motor Graders
Publication Type: Operator’s Manuals
Associated Models: 670CII, 670CHII, 672CHII, 770CII, 770CHII, 772CHII
Series: C SERIES II

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere C Series II Motor Graders Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety Features 9
Motor Graders—Series II 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 11
Wear Protective Equipment 11
Avoid Unauthorized Machine Modifications 11
Inspect Machine 12
Stay Clear Of Moving Parts 12
Avoid High-Pressure Fluids 12
Beware Of Exhaust Fumes 13
Prevent Fires 13
Prevent Battery Explosions 13
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 14
Safety—Operating Precautions 15
Use Steps And Handholds Correctly 15
Start Only From Operator’s Seat 15
Use And Maintain Seat Belt 15
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Keep Riders Off Machine 17
Avoid Backover Accidents 17
Avoid Machine Tip Over 18
Operating Or Traveling On Public Roads 18
Inspect and Maintain ROPS 19
Add And Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park And Prepare For Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 21
Make Welding Repairs Safely 21
Drive Metal Pins Safely 21
Safety—Safety Signs 22
C Series II Motor Graders 22
Operation—Operator’s Station 24
Adjusting Seat 24
Front Console Monitor Panel 25
Monitor Panel Functions 27
Adjusting Front Console 30
Front Right Console 30
Heating, Air Conditioning And Defroster Controls 31
Cab Fan 31
Operating Front, Lower, and Rear Windshield Wipers and Windshield Washer 32
HFWD Inching Mode Switch 32
Aggressiveness Mode Switch Operation 33
HFWD ON/OFF Switch 33
Ripper Control Switch 34
Levers 34
Pedals 35
Lights 36
Opening Lower Front Windows 37
Cab Door Release 37
Battery Disconnect Switch 38
Operation—Operating The Machine 39
Inspect Machine Daily Before Starting 39
Inspect Daily Before Starting 40
Check Instruments Before Starting 40
Starting the Engine 41
Cold Weather Starting—If Equipped with Intake Air Heater and/or Ether Start Aid Operation 43
Operating Fuel-Fired Coolant Heater—If Equipped—670C (670CH, 672CH S N —589368) and 700 Series 46
Using Engine Block Heater—If Equipped 55
Using Hydraulic Pump Softstart Valve—If Equipped 55
Using Booster Batteries—24-Volt System 56
Check Instruments After Starting 57
Engine Warm-Up 57
Engine Cold Weather Warm-Up 57
Stopping the Engine 58
Emergency Stopping 59
Lever Operation 59
Differential Lock Switch 64
Disengaging and Engaging Saddle Lock Pin 65
Moving Blade to Bank Position 66
Hydrostatic Front Wheel Drive (HFWD) Controls—If Equipped 67
Parking the Machine 67
Transmission—Limp Home 68
Lock All Compartments 68
Tire Changing Tip 68
Loading Machine on a Trailer 69
Towing Procedure 71
Maintenance—Machine 74
Diesel Fuel 74
Low Sulfur Diesel Fuel Conditioner 74
Dieselscan Fuel Analysis 75
Handling and Storing Diesel Fuel 75
Diesel Engine Break-In Oil 76
Diesel Engine Oil 77
Hydraulic Reservoir And Wheel Motor Oil 78
Transmission, Differential Housing, Tandem Drive, Wheel Motor, And Circle Drive Gear Box Oil 79
Grease 80
Alternative And Synthetic Lubricants 80
Diesel Engine Coolant 81
Operating in Warm Temperature Climates 82
Maintenance—Periodic Maintenance 83
Service Your Machine at Specified Intervals 83
Check the Hour Meter Regularly 83
Fuel Tank 84
Prepare Machine for Maintenance 85
Closing Service Doors 86
Maintenance And Repair Record Keeping System 86
OILSCAN PLUS®, COOLSCAN PLUS® and 3-Way Coolant Test Kit 87
Service Intervals 88
Required Parts 90
Maintenance—As Required 92
Clean and Tighten Battery Terminals 92
Lubricate Saddle Locking Pin Holes 92
Check Blade Wear Inserts 93
Check Blade Lift Cylinder Sockets 93
Check Blade Circle and Draft Frame Wear Inserts 94
Check Tire Pressure 95
Check Starting Fluid Cylinder—670C (670CH, 672CH S N —589368) and 700 Series 97
Check Engine Air Intake Cleaner 97
Drain Fuel Tank Sump 98
Belt Tensioner Spring Check 99
Maintenance—Every 10 Hours or Daily 100
Check Hydraulic Reservoir Oil Level 100
Check Transmission Oil Level 101
Check Engine Oil Level 102
Check Engine Coolant Surge Tank Level 103
Maintenance—Every 50 Hours 104
Lubricate Blade Pitch Cylinder Pivots 104
Lubricate Blade Lift Arms and Cylinders 104
Lubricate Front Axle Lean Bar Pivot (Standard Axle) 105
Lubricate Front Axle Lean Bar Pivot (HFWD Axle) 105
Lubricate Tie Rod Ends (HFWD Axle) 106
Lubricate Steering Cylinder Pivots—Head End (Standard Axle) 106
Lubricate Steering Cylinder Pivots—Head End (HFWD Axle) 107
Lubricate Front Mounted Scarifier—If Equipped 107
Lubricate Bulldozer Blade—If Equipped 108
Lubricate Front Axle Lean Cylinder Pivots (Standard Axle) 108
Lubricate Front Axle Lean Cylinder Pivots (HFWD Axle) 109
Lubricate Front Axle Lean Yoke Pivots (HFWD Axle) 109
Lubricate Front Axle Oscillating Pin (HFWD Axle) 109
Lubricate Lean Pivot Casting Pins and Center Axle Oscillating Pin 110
Lubricate Front Axle Steering Pins (Standard Axle) 110
Lubricate Front Axle Steering Pins (HFWD Axle) 111
Lubricate Draft Frame Ball 111
Lubricate Lift Cylinder Yoke Pivots 111
Lubricate Saddle Locking Pin 112
Lubricate Frame Hinge Pivots 112
Lubricate Frame Steering Cylinder Pivots 112
Drain Primary Fuel Filter 113
Lubricate Rear Mounted Ripper/Scarifier—If Equipped 113
Maintenance—After First 100 Hours 114
Change Engine Break-In Oil and Replace Filter 114
Maintenance—Every 250 Hours 116
Check Differential Housing Oil Level 116
Change Engine Oil and Replace Filter 116
Handling, Checking And Servicing Batteries Carefully 119
Check Receiver Dryer Moisture Indicator—If Equipped 120
Check HFWD Hub Oil Level—If Equipped 121
Clean Cab Fresh Air Filter 121
Maintenance—Every 500 Hours 122
Replace Transmission Oil Filter 122
Replace Hydrostatic Front Wheel Drive Charge Pump Filter—Front Wheel Drive Machines Only—If Equipped 123
Check Circle Drive Gearbox Oil Level 123
Check Brake Accumulator 124
Check Tandem Oil Level 125
Replace Primary Fuel Filter 126
Replace Final Fuel Filter—670C, 670CH, 672CH 127
Replace Final Fuel Filter—770C, 770CH, 772CH 127
Check And Add Coolant Conditioner to Surge Tank 128
Replace Hydraulic Oil Filter 129
Maintenance—Every 1000 Hours 130
Replace Differential Housing Oil Filter 130
Change Hydraulic Oil 131
Check Engine Air Intake Hoses 133
Adjust Front Wheel Bearings—Machines Without Front Wheel Drive Only 134
Replace HFWD Hub Oil—If Equipped 135
Engine Speeds 135
Adjust Engine Speed Linkage 136
670C 136
770C (SN 565080—), 770CH, 772CH 137
Replace Engine Air Intake Cleaner Elements 139
Clean and Replace Dust Cup 139
Maintenance—Every 2000 Hours 140
Change Transmission Oil and Clean Transmission Pump Inlet Screen 140
Change Differential Housing Oil 142
Adjust Engine Valve Clearance (Lash) 142
Change Circle Gearbox Oil 143
Lubricate Tandem Pivot Seal 143
Replace Axle Breather Filter And Hydraulic Reservoir Breather Filter 144
Clean the Engine Crankcase Ventilation Tube 144
Maintenance—Every 4000 Hours 145
Change Tandem Oil 145
Miscellaneous—Machine 146
Check Fuel-Fired Coolant Heater Exhaust Tube—If Equipped 146
Clean The Machine Regularly 146
Checking Radiator, Air Conditioning Condenser—If Equipped, Air to Air Cooler and Hydraulic, Transmission, and Axle Oil Coolers 147
Seat Belt 147
Bleeding Service Brake 147
Inspect Vibration Damper 148
Draining the Cooling System 149
Filling the Cooling System 150
Inspecting And Cleaning Dusty Primary And Secondary Element 151
Precautions for Alternator and Regulator 152
Using Battery Charger 152
Removing And Replacing Batteries 153
Adding 12-Volt Accessories 154
Fuse Panel (S N —589368) 155
Fuse Panel (S N 589369— ) 156
Circuit Breakers 157
Welding Procedure 158
Checking Park Start System 159
Checking Draft Ball Pivot Clearance 160
Checking Cylinder Ball and Socket Clearances 160
Circle Adjustment 161
Measure and Adjust Blade Side Shift Clearance 164
Replacing Scarifier Shank 166
Replacing Scarifier Tooth 166
Replacing Ripper Tooth 167
Adjusting Ripper Digging Depth 167
Clean Cab Recirculating Air Filter 168
Unified Inch Bolt and Cap Screw Torque Values 169
Metric Bolt and Cap Screw Torque Values 170
Miscellaneous—Operational Checkout 171
Operational Checkout 171
Operator Station Checks—Engine OFF 171
Operator Station Check—Engine ON 172
Miscellaneous Checks 179
Miscellaneous—Troubleshooting 181
Troubleshooting Procedure 181
Diagnose Malfunctions 182
Engine 182
Battery 188
Hydrostatic Front Wheel Drive 189
DF180 Powershift Transmission and Hydraulic Related 190
Park Brake 192
Differential 192
Hydraulic System 193
Steering System 194
Service Brakes 194
Air Conditioning Electrical 195
Heater System 196
Historical Service Code Retrieval 196
Diagnostic Trouble Code Reference List 199
Miscellaneous—Storage 203
Monthly Storage Procedure 203
Miscellaneous—Machine Numbers 205
Record Product Identification Number (PIN) 205
Record Engine Serial Number 205
Record Transmission Serial Number 205
Record Hydraulic Pump Serial Number 206
Miscellaneous—Specifications 207
Specifications 207
Machine 207
Drain and Refill Capacities 216
Miscellaneous—Crime Prevention Tips 217
Help Prevent Crime 217
Record Construction Identification Numbers 217
Keep Proof of Ownership 217
Park Indoors Out of Sight 217
When Parking Outdoors 218
Reduce Vandalism 218
Report Thefts Immediately 219

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