John Deere Crawler Dozer 450J 550J and 650J Operators Manual – PDF DOWNLOAD

Description

John Deere Crawler Dozer 450J 550J and 650J Operators Manual – PDF DOWNLOAD

DESCRIPTION:

(S.N. —159986)
OMT204685 ISSUE F3

John Deere Crawler Dozer 450J 550J and 650J Operators Manual – PDF DOWNLOAD

Foreword

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
• MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
• RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual.
• The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action

TABLE OF CONTENTS:

John Deere Crawler Dozer 450J 550J and 650J Operators Manual – PDF DOWNLOAD

Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features 1-1-1
Safety—General Precautions
Recognize Safety Information 1-2-1
Follow Safety Instructions1-2-1
Operate Only If Qualified 1-2-1
Wear Protective Equipment1-2-2
Avoid Unauthorized Machine Modifications1-2-2
Inspect Machine 1-2-2
Stay Clear of Moving Parts1-2-2
Avoid High-Pressure Fluids 1-2-3
Avoid High-Pressure Oil 1-2-3
Work In Ventilated Area1-2-4
Prevent Fires 1-2-4
Prevent Battery Explosions 1-2-5
Handle Chemical Products Safely 1-2-5
Dispose of Waste Properly 1-2-5
Prepare for Emergencies1-2-6
Add Cab Guarding For Special Uses 1-2-6
Clean Debris from Machine 1-2-6
Safety—Operating Precautions
Start Only From Operator’s Seat 1-3-1
Prevent Unintended Machine Movement 1-3-1
Avoid Work Site Hazards1-3-1
Keep Riders Off Machine 1-3-2
Avoid Backover Accidents 1-3-2
Avoid Machine Tip Over 1-3-3
Safety—Maintenance Precautions
Park And Prepare For Service Safely1-4-1
Service Cooling System Safely 1-4-1
Remove Paint Before Welding or Heating1-4-2
Make Welding Repairs Safely 1-4-2
Drive Metal Pins Safely 1-4-2
Safety—Safety Signs
Safety Signs 1-5-1
Replace Safety Signs 1-5-2
Operation—Operator’s Station
Instrument Panel (SN —141178)2-1-1
Instrument Panel Functions (SN —141178) 2-1-2
Instrument Panel (SN 141179— )2-1-4
Instrument Panel Functions (SN
141179— )2-1-5
Warm-Up Indicator 2-1-6
Transmission Controller Display Window 2-1-7
Air Conditioning and Cab Heater2-1-9
Windshield Wiper and Washer Controls2-1-9
Horn Switch 2-1-10
Auxiliary Power Outlet—If Equipped 2-1-10
Side Windows—Secondary Exits 2-1-11
Adjust Non-Suspension Seat2-1-11
Adjust Suspension Seat—If Equipped2-1-12
Adjust Armrest 2-1-12
Seat Belt 2-1-12
Operation—Operating The Machine
Inspect Machine Daily Before Starting 2-2-1
Check Instruments Before Starting
(SN —141178) 2-2-2
Check Instruments Before Starting
(SN 141179— ) 2-2-3
Starting the Engine 2-2-4
Starting Fluid (Cold Weather Start
Aid)—If Equipped (SN —141178) 2-2-6
Starting Fluid (Cold Weather Start
Aid)—If Equipped (SN 141179— ) 2-2-7
Using Coolant Heater—If Equipped 2-2-8
Operating Fuel-Fired Coolant
Heater—If Equipped2-2-9
Engine Warm-Up 2-2-16
Cold Weather Warm-Up 2-2-16
Transmission Speed Reverse Ratio Knob2-2-16
Transmission Control Lever (TCL) 2-2-17
Driving the Machine2-2-17
Steering the Machine2-2-18
Using Engine Speed Control Knob2-2-18
Travel Speed Using Transmission
Control Lever (TCL) 2-2-19
Decelerator/Brake Pedal 2-2-19
Using Park Lock Lever 2-2-20
Stopping the Machine2-2-20
Parking the Machine2-2-21
Blade Pitch Operation2-2-21
Operating Blade2-2-22
Tilting Blade2-2-23
Angling Blade 2-2-23
Blade Control Lever—Operation 2-2-24
Avoid Track Damage 2-2-25
Ripper Control Lever—If Equipped2-2-26
Operating Winch—If Equipped 2-2-27
Fasten Cable to Winch Drum—4000S Series 2-2-28
Winch Free Spool Drag Adjustment 2-2-31
Loading Machine on a Trailer 2-2-32
Releasing Park Brake to Tow the Machine2-2-33
Standard Display Monitor (SDM) Main Menu 2-2-35
Standard Display Monitor (SDM) Main
Menu—Codes 2-2-35
Standard Display Monitor (SDM) Main
Menu—Codes—Active Codes 2-2-35
Standard Display Monitor (SDM) Main
Menu—Codes—Stored Codes2-2-35
Standard Display Monitor (SDM) Main
Menu—Machine Settings 2-2-36
Standard Display Monitor (SDM) Main
Menu—Machine Settings—Job Timer2-2-36
Standard Display Monitor
(SDM) Main Menu—Machine
Settings—Controller Info 2-2-36
Standard Display Monitor
(SDM) Main Menu—Machine
Settings—Hydraulics (IGC
Machines Only) 2-2-36
Standard Display Monitor (SDM) Main
Menu—Diagnostic2-2-37
Standard Display Monitor (SDM) Main
Menu—Diagnostic—Live Values2-2-37
Standard Display Monitor (SDM) Main
Menu—Monitor2-2-37
Standard Display Monitor (SDM) Main
Menu—Monitor—Units2-2-37
Standard Display Monitor (SDM) Main
Menu—Monitor—Monitor Config2-2-37
Standard Display Monitor (SDM) Main
Menu—Monitor—Contrast 2-2-38
Maintenance—Machine
Diesel Fuel3-1-1
Lubricity of Diesel Fuel 3-1-1
Handling and Storing Diesel Fuel 3-1-2
Biodiesel Fuel 3-1-3
Testing Diesel Fuel 3-1-4
Minimizing the Effect of Cold Weather
on Diesel Engines 3-1-5
Alternative and Synthetic Lubricants 3-1-6
Diesel Engine Oil 3-1-6
Diesel Engine Oil and Filter Service Intervals 3-1-7
Track Rollers, Front Idler and Carrier
Roller Oil 3-1-7
Transmission and Hydraulic Oil3-1-8
Final Drive and Winch Oil 3-1-9
Grease3-1-10
Heavy Duty Diesel Engine Coolant 3-1-11
Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals 3-2-1
Check the Hour Meter Regularly 3-2-1
Prepare Machine for Maintenance 3-2-1
Fuel Tank 3-2-1
Fluid Analysis Program Test Kits and
3-Way Coolant Test Kit3-2-2
Service Intervals 3-2-3
Required Parts3-2-4
Maintenance—As Required
Inspect Serpentine Belt 3-3-1
Check Track Sag 3-3-2
Adjust Track Sag 3-3-3
Operating in Mud or Snow3-3-4
Check Blade Ball and Socket Joint3-3-4
Inspecting and Cleaning Dusty Primary
Element 3-3-5
Check Coolant 3-3-6
Maintenance—Every 10 Hours or Daily
Check Coolant Level 3-4-1
Check Engine Oil Level 3-4-2
Grease Adjustable Pitch Link 3-4-2
Drain Water Separator Sediment 3-4-3
Check Hydraulic Oil Level 3-4-3
Check Transmission Oil Level 3-4-4
Clean Dust Unloader Valve 3-4-4
Grease Dozer Linkage and Blade Socket 3-4-5
Check Winch Oil—If Equipped 3-4-6
Maintenance—Every 50 Hours
Grease Ripper—If Equipped 3-5-1
Maintenance—Initial Service – 250 Hours
Drain and Refill Engine Break-In Oil
and Replace Filter 3-6-1
Maintenance—Every 250 Hours
Drain Final Fuel Filter Sediment 3-7-1
Check Final Drives Oil Level 3-7-1
Check and Adjust Blade Pivot
Clearance—If Equipped 3-7-2
Take Engine Oil Sample 3-7-2
Maintenance—Every 500 Hours
Drain and Refill Engine Oil and Replace Filter 3-8-1
Check Air Intake Hose3-8-1
Replace Final Fuel Filter3-8-2
Replace Primary Fuel Filter 3-8-3
Check Battery Electrolyte Level and Terminals 3-8-4
Replace Winch Oil Filter—If Equipped 3-8-6
Take Fluid Samples 3-8-6
Maintenance—Every 1000 Hours
Clean Engine Crankcase Ventilation Tube 3-9-1
Change Final Drives Oil3-9-1
Replace Air Cleaner Elements 3-9-2
Replace Dust Unloader Valve3-9-2
Drain and Refill Winch Oil and Replace
Filter—If Equipped 3-9-3
Clean or Replace Winch Hydraulic
Breather Filter—If Equipped3-9-4
Check Coolant 3-9-4
Maintenance—Every 2000 Hours
Adjust Engine Valve Lash (Clearance) 3-10-1
Drain and Refill Hydraulic Oil and
Replace Filter 3-10-1
Change Transmission Oil and Filter 3-10-3
Miscellaneous—Machine
Drain the Cooling System4-1-1
Fill the Cooling System4-1-2
Clean the Engine Air Precleaner Screen4-1-2
Blade Installation—Initial 4-1-3
Blade Pitch Linkage Adjustment4-1-5
Do Not Service or Adjust Injection
Nozzles or Injection Pump 4-1-5
Inspecting and Cleaning Dusty Primary
Element 4-1-6
Precautions for Alternator and Regulator 4-1-6
Handling, Checking and Servicing
Batteries Carefully4-1-7
Using Battery Charger 4-1-8
Using Booster Batteries—12 Volt System 4-1-9
Replacing Batteries 4-1-10
Removing Batteries 4-1-11
JDLink™ Machine Monitoring System
(MMS)—If Equipped4-1-11
Fuse Specifications for ROPS Units
(SN —153833) 4-1-13
Fuse Specifications for Cab Units—If
Equipped (SN —150490) 4-1-15
Fuse Specification—IGC Machines4-1-16
Fuse Specifications (SN 150491— ) 4-1-17
Drain Fuel Tank Sump 4-1-18
Cleaning Fresh Cab Air Filter—If Equipped 4-1-19
Cleaning Cab Air Recirculation
Filter—If Equipped 4-1-19
Check Air Conditioner Refrigerant
Level—If Equipped4-1-20
Track Sag General Information 4-1-21
Adding Oil to the Roller4-1-22
Checking Track Carrier Roller Oil Level 4-1-22
Do Not Service Control Valves and Cylinders 4-1-23
Checking Neutral Start System (SN
—141178)4-1-24
Keep ROPS Installed Properly 4-1-25
Checking Track Shoe Cap Screw Torque4-1-25
Hardware Torque Specifications4-1-26
Metric Bolt and Screw Torque Values4-1-27
Unified Inch Bolt and Screw Torque Values4-1-28
Miscellaneous—Operational Checkout
Operational Checkout4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure 4-3-1
Engine 4-3-2
Electrical System 4-3-5
Hydraulic System4-3-7
Hydrostatic Transmission 4-3-8
Gauges and Indicators 4-3-9
Access Diagnostic Trouble Codes
(DTCs) (SN —141178)4-3-10
Access Diagnostic Trouble Codes (DTCs) 4-3-11
Engine Control Unit (ECU) Diagnostic
Trouble Codes4-3-11
Monitor Display Unit (MDU) Diagnostic
Trouble Codes (SN —141178) 4-3-12
Standard Display Monitor (SDM)
Diagnostic Trouble Codes 4-3-12
Transmission Controller Unit (TCU)
Diagnostic Trouble Codes 4-3-12
Miscellaneous—Storage
Prepare Machine for Storage 4-4-1
Monthly Storage Procedure4-4-2
Avoid Track Damage 4-4-3
Miscellaneous—Machine Numbers
General4-5-1
Record Engine Serial Number4-5-1
Keep Machines Secure 4-5-1
Keep Proof of Ownership 4-5-2
Miscellaneous—Specifications
450J-LT Crawler Dozer Dimensions4-6-1
450J-LT Crawler Dozer Specifications 4-6-3
450J-LT Crawler Dozer Weights4-6-4
450J-LGP Crawler Dozer Dimensions4-6-5
450J-LGP Crawler Dozer Specifications 4-6-7
450J-LGP Crawler Dozer Weights 4-6-8
450J-LT and 450J-LGP Crawler Dozer
Drain and Refill Capacities4-6-8
550J-LT Crawler Dozer Dimensions4-6-9
550J-LT Crawler Dozer Specifications 4-6-11
550J-LT Crawler Dozer Weights4-6-12
550J-LGP Crawler Dozer Dimensions4-6-13
550J-LGP Crawler Dozer Specifications 4-6-15
550J-LGP Crawler Dozer Weights 4-6-16
550J-LT and 550J-LGP Crawler Dozer
Drain and Refill Capacities4-6-17
650J-LT Crawler Dozer Dimensions4-6-18
650J-LT Crawler Dozer Specifications 4-6-20
650J-LT Crawler Dozer Weights4-6-21
650J-LGP Crawler Dozer Dimensions4-6-22
650J-LGP Crawler Dozer Specifications 4-6-24
650J-LGP Crawler Dozer Weights 4-6-25
650J-XLT Crawler Dozer Dimensions 4-6-26
650J-XLT Crawler Dozer Specifications 4-6-28
650J-XLT Crawler Dozer Weights 4-6-29
650J, 650J-LGP and 650J-XLT Crawler
Dozer Drain and Refill Capacities 4-6-30
550J and 650J Parallelogram Ripper 4-6-31
4000S Winch 4-6-32

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JOHN DEERE CRAWLER DOZER 450J 550J AND 650J OPERATORS MANUAL – PDF DOWNLOAD:

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