John Deere Crawler Dozer 450J Operator’s Manual OMT302214 – PDF DOWNLOAD

Description

John Deere Crawler Dozer 450J Operator’s Manual OMT302214 – PDF DOWNLOAD

• P/N: OMT302214_24
• Language: English
• Division: Construction
• Product Lines: Crawler Dozers
• Publication Type: Operator’s Manuals
• Associated Models: 450J
• Series: J SERIES
• Serial: 216243—

TABLE OF CONTENTS:

John Deere Crawler Dozer 450J Operator’s Manual OMT302214 – PDF DOWNLOAD

Crawler Dozer 450J 1
Introduction 2
Foreword 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires, Clean Debris From Machine 21
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 23
Prepare for Emergencies 23
Add Cab Guarding for Special Uses 23
Clean Debris from Machine 24
Safety—Operating Precautions 25
Start Only From Operator’s Seat 25
Prevent Unintended Machine Movement 25
Avoid Work Site Hazards 26
Keep Riders Off Machine 26
Avoid Backover Accidents 27
Avoid Machine Tip Over 27
Prevent Unintended Detonation of Explosive Devices 28
Safety—Maintenance Precautions 29
Park and Prepare for Service Safely 29
Service Cooling System Safely 29
Remove Paint Before Welding or Heating 30
Make Welding Repairs Safely 30
Drive Metal Pins Safely 30
Safety—Safety Signs and Other Instructions 31
Safety Signs and Other Instructions 31
Operation—Operator’s Station 34
Instrument Panel 34
Instrument Panel Functions 35
Warm-Up Indicator 37
Air Conditioning and Cab Heater 37
Windshield Wiper and Washer Controls 38
Horn Button 38
Horn Switch 38
Auxiliary Power Outlet—If Equipped 39
Side Windows—Secondary Exits 39
Adjust Non-Suspension Seat 40
Adjust Suspension Seat—If Equipped 40
Adjust Armrest 41
Seat Belt 41
Operation—Operating The Machine 42
Inspect Machine Daily Before Starting 42
Check Instruments Before Starting 43
Engine Break-In Period 44
Starting the Engine 44
Starting Fluid (Cold Weather Start Aid)—If Equipped 46
Using Coolant Heater—If Equipped 47
Engine Warm-Up 47
Cold Weather Warm-Up 48
Transmission Control Lever (TCL) 48
Driving the Machine 49
Steering the Machine 50
Using Engine Speed Control Knob 50
Travel Speed Using Transmission Control Lever (TCL) 51
Decelerator/Brake Pedal 51
Using Park Lock Lever 52
Stopping the Machine 52
Parking the Machine 53
Operating in Water and Mud 53
Blade Pitch Operation 54
Operating Blade 55
Tilting Blade 55
Angling Blade 56
Avoid Track Damage 56
Blade Control Lever—Operation 56
Ripper Control Lever—If Equipped 58
Operating Winch—If Equipped 59
Fasten Cable to Winch Drum—4000S Series 60
Winch Free Spool Drag Adjustment 63
Loading Machine on a Trailer 63
Releasing Park Brake to Tow the Machine 64
Standard Display Monitor (SDM) Main Menu 66
Standard Display Monitor (SDM) Main Menu—Codes 66
Standard Display Monitor (SDM) Main Menu—Codes—Active Codes 67
Standard Display Monitor (SDM) Main Menu—Codes—Stored Codes 67
Standard Display Monitor (SDM) Main Menu—Machine Settings 67
Standard Display Monitor (SDM) Main Menu—Machine Settings—Job Timer 67
Standard Display Monitor (SDM) Main Menu—Machine Settings—Track Info 67
Standard Display Monitor (SDM) Main Menu—Machine Settings—Controller Info 68
Standard Display Monitor (SDM) Main Menu—Machine Settings—Transmission 68
Standard Display Monitor (SDM) Main Menu—Machine Settings—Hydraulics (IGC Machines Only) 68
Standard Display Monitor (SDM) Main Menu—Machine Settings—Brake Control 68
Standard Display Monitor (SDM) Main Menu—Diagnostic 68
Standard Display Monitor (SDM) Main Menu—Diagnostic—Live Values 69
Standard Display Monitor (SDM) Main Menu—Monitor 69
Standard Display Monitor (SDM) Main Menu—Monitor—Units 69
Standard Display Monitor (SDM) Main Menu—Monitor—Monitor Config 69
Standard Display Monitor (SDM) Main Menu—Monitor—Contrast 69
Maintenance—Machine 70
Diesel Fuel 70
Lubricity of Diesel Fuel 71
Handling and Storing Diesel Fuel 71
Biodiesel Fuel 72
Testing Diesel Fuel 73
Minimizing the Effect of Cold Weather on Diesel Engines 74
Alternative and Synthetic Lubricants 75
Diesel Engine Oil—Tier 3 and Stage III A Engines 75
Engine Oil and Filter Service Intervals — Tier 3 and Stage III A — PowerTech™ Plus Engines 76
Track Rollers, Front Idler and Carrier Roller Oil 76
Hydraulic and Hydrostatic Oil 77
Final Drive Oil 78
Winch Oil 78
Multipurpose Extreme Pressure (EP) Grease 79
Lubricant Storage 79
Mixing of Lubricants 79
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 80
Drain Intervals for Diesel Engine Coolant 81
John Deere COOL-GARD™ II Coolant Extender 81
Supplemental Coolant Additives 81
Operating in Warm Temperature Climates 82
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 82
Testing Diesel Engine Coolant 83
Maintenance—Periodic Maintenance 84
Service Your Machine at Specified Intervals 84
Check the Hour Meter Regularly 84
Prepare Machine for Maintenance 84
Fuel Tank 84
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 85
Service Intervals 86
Required Parts 87
Maintenance—As Required 88
Check Coolant 88
Inspect Serpentine Belt 89
Check Track Sag 90
Adjust Track Sag 91
Operating in Mud or Snow 92
Check Blade Ball and Socket Joint 92
Inspecting and Cleaning Dusty Primary Element 93
Clean or Replace Cab Fresh Air Filter 94
Clean or Replace Cab Recirculating Air Filter 94
Maintenance—Every 10 Hours or Daily 96
Check Coolant Level 96
Check Engine Oil Level 96
Grease Adjustable Pitch Link 97
Drain Water Separator Sediment 97
Check Hydraulic Oil Level 97
Check Transmission Oil Level 98
Clean Dust Unloader Valve 98
Grease Dozer Linkage and Blade Socket 99
Check Winch Oil—If Equipped 100
Maintenance—Every 50 Hours 101
Grease Ripper—If Equipped 101
Maintenance—Initial Service – 250 Hours 102
Drain and Refill Engine Break-In Oil and Replace Filter 102
Maintenance—Every 250 Hours 103
Drain Final Fuel Filter Sediment 103
Check Final Drives Oil Level 103
Blade Pivot Shim Adjustment (—178254) 104
Blade Pivot Shim Adjustment (178255—) 105
Take Engine Oil Sample 106
Maintenance—Every 500 Hours 107
Change Engine Oil and Filter 107
Check Air Intake Hose 107
Replace Final Fuel Filter 108
Replace Primary Fuel Filter 109
Check Battery Electrolyte Level and Terminals 110
Replace Winch Oil Filter—If Equipped 112
Take Fluid Samples 112
Maintenance—Every 1000 Hours 113
Check Coolant 113
Clean Engine Crankcase Ventilation Tube 113
Change Final Drives Oil 113
Replace Air Cleaner Elements 114
Replace Dust Unloader Valve 114
Drain and Refill Winch Oil and Replace Filter—If Equipped 115
Clean or Replace Winch Hydraulic Breather Filter—If Equipped 116
Maintenance—Every 2000 Hours 117
Adjust Engine Valve Lash (Clearance) 117
Drain and Refill Hydraulic Oil and Replace Filter 117
Change Transmission Oil and Filter 118
Maintenance—Every 6000 Hours 120
Drain the Cooling System 120
Fill the Cooling System 121
Miscellaneous—Machine 122
Clean the Engine Air Precleaner Screen 122
Blade Installation—Initial 123
Blade Pitch Linkage Adjustment 125
Do Not Service Control Valves, Cylinders, Pumps, or Motors 125
Precautions for Alternator and Regulator 125
Handling, Checking and Servicing Batteries Carefully 126
Using Battery Charger 127
Using Booster Batteries—12 Volt System 129
Replacing Batteries 130
Removing Batteries 131
JDLink Machine Monitoring System (MMS)—If Equipped 131
Fuse Specification—IGC Machines 132
Fuse Specifications 133
Drain Fuel Tank Sump 134
Check Air Conditioner Refrigerant Level—If Equipped 134
Track Sag General Information 135
Adding Oil to the Roller 135
Checking Track Carrier Roller Oil Level 136
Do Not Service Control Valves, Cylinders, Pumps, or Motors 137
Keep ROPS Installed Properly 137
Checking Track Shoe Cap Screw Torque 138
Hardware Torque Specifications 138
Unified Inch Bolt and Screw Torque Values 139
Metric Bolt and Screw Torque Values 140
Miscellaneous—Operational Checkout 141
Operational Checkout 141
Miscellaneous—Troubleshooting 150
Troubleshooting Procedure 150
Engine 151
Electrical System 154
Hydraulic System 156
Hydrostatic Transmission 157
Gauges and Indicators 158
Access Diagnostic Trouble Codes (DTCs) 159
Engine Control Unit (ECU) Diagnostic Trouble Codes 159
Standard Display Monitor (SDM) Diagnostic Trouble Codes 159
Transmission Controller Unit (TCU) Diagnostic Trouble Codes 159
Miscellaneous—Storage 160
Prepare Machine for Storage 160
Avoid Track Damage 160
Monthly Storage Procedure 161
Miscellaneous—Machine Numbers 162
General 162
Record Engine Serial Number 162
Keep Proof of Ownership 162
Keep Machines Secure 163
Miscellaneous—Specifications 164
450J-LT Crawler Dozer Dimensions 164
450J-LT Crawler Dozer Specifications 166
450J-LT Crawler Dozer Weights 167
450J-LGP Crawler Dozer Dimensions 168
450J-LGP Crawler Dozer Specifications 170
450J-LGP Crawler Dozer Weights 171
450J-LT and 450J-LGP Crawler Dozer Drain and Refill Capacities 171
4000S Winch 171
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 29
Section 1-5 31
Section 2-1 34
Section 2-2 42
Section 3-1 70
Section 3-2 84
Section 3-3 88
Section 3-4 96
Section 3-5 101
Section 3-6 102
Section 3-7 103
Section 3-8 107
Section 3-9 113
Section 3-10 117
Section 3-11 120
Section 4-1 122
Section 4-2 141
Section 4-3 150
Section 4-4 160
Section 4-5 162
Section 4-6 164

S.V 04/24