John Deere CT322 & CT332 Compact Track Loader Operator’s Manual PDF

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John Deere CT322 & CT332 Compact Track Loader Operator’s Manual – PDF DOWNLOAD

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John Deere CT322 & CT332 Compact Track Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT215996_QR
Language: English
Division: Construction
Product Lines: Skid Steers
Publication Type: Operator’s Manuals
Associated Models: CT322, CT332
Series: CT SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere CT322 & CT332 Compact Track Loader Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Avoid Unauthorized Machine Modifications 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 12
Work In Ventilated Area 12
Prevent Fires 12
Prevent Battery Explosions 13
Handle Chemical Products Safely 13
Dispose of Waste Properly 14
Prepare for Emergencies 14
Clean Debris from Machine 14
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Avoid Work Site Hazards 16
Keep Riders Off Machine 17
Avoid Backover Accidents 17
Avoid Machine Tip Over 18
Operating or Traveling On Public Roads 18
Inspect and Maintain ROPS 18
Add and Operate Attachments Safely 19
Safety—Maintenance Precautions 20
Park and Prepare for Service Safely 20
Service Cooling System Safely 20
Remove Paint Before Welding or Heating 20
Make Welding Repairs Safely 21
Service Tires Safely 21
Drive Metal Pins Safely 22
Safety—Safety Signs 23
Replace Safety Signs 23
Safety Signs 23
Operation—Operator’s Station 26
Pedals and Levers – Standard Controls 26
Pedal and Levers – EH Controls 26
Instrument Panel 26
Instrument Panel Functions 27
Engagement and Monitor Unit Operation — Standard Controls 28
Anti-Theft Security System Operation — Standard Controls 30
Engagement and Monitor Unit Data Items — Standard Controls 33
Engagement and Monitor Unit Operation — EH Controls 33
Anti-Theft Security System Operation—EH Controls 35
Engagement and Monitor Unit Data Items—EH Controls 39
Engagement and Monitor Unit Display Messages—EH Controls 39
Reading Diagnostic Trouble Codes 39
Gauges and Indicator Lights 40
Gauge and Indicator Light Functions 41
Auto Shutdown With Alarm 42
Horn Button—If Equipped 42
12-Volt Power Outlet 43
Dome Light 43
Heating/Defrosting Controls—If Equipped 44
Air Conditioning Controls—If Equipped 44
Rear Window (Secondary Exit) 44
Seat Adjustment 45
Adjusting Suspension Seat 45
Armrest Adjustment 45
Operation—Operating the Machine 47
Before Starting Work 47
Operator’s Daily Machine Check Before Starting 47
Entering Skid Steer 47
Engine Break-In Period 48
Starting the Engine 48
Engine Speed Control Devices 50
Cold Weather Starting 50
Using Engine Block Heater—If Equipped 50
Self-Leveling—If Equipped 51
Using Attachment Mounting System—Quik-Tatch™ 51
Boom Lock 52
Boom Release—Standard Controls 53
Steering Levers—Standard Controls 53
Operating Auxiliary Hydraulics—Standard Controls (Hand-Foot Mach 53
Operating Boom—Standard Controls (Hand-Foot Machines) 54
Operating Bucket—Standard Controls (Hand-Foot Machines) 55
Operating Auxiliary Hydraulics—Standard Controls (Hands-Only Mac 56
Operating Boom and Bucket—Standard Controls (Hands-Only Machines 57
Boom Release—EH Controls 58
Steering Controls—EH Controls 58
Operating Auxiliary Hydraulics—EH Controls 58
Operating Boom—EH Controls 60
Operating Bucket—EH Controls 60
Using Attachment Mounting System—Hydraulic Quik-Tatch™ (S N — 1 60
Using Attachment Mounting System—Electric Quik-Tatch™ (S N 1318 62
Stopping the Engine—Standard Controls 62
Stopping the Engine—EH Controls 62
Loading Machine On a Trailer 63
Operation—Track Information 66
Rubber Track Usage 66
Track Frame Assembly Models 66
John Deere Rubber Track Structure 67
Track Sag Adjustment 67
Sprocket Teeth Wear 68
Normal Break-In 68
Rubber Track-Types of Damages 69
Cut on Lug Side Rubber 69
Crack on Lug Side Rubber—Fatigue 70
Cuts on the Edges of the Track Roller Side Rubber 70
Lug Abrasion 71
Deterioration of the Track Roller Side Rubber Surface 71
Separation of Metal Inserts—External Forces and Corrosion 72
Cut Steel Cord 73
Soft Ground Operation 73
Normal Track Wear in Dirt Conditions 73
Maintenance—Machine 75
Diesel Fuel 75
Lubricity of Diesel Fuel 75
Handling and Storing Diesel Fuel 75
Biodiesel Fuel 76
Testing Diesel Fuel 77
Minimizing the Effect of Cold Weather on Diesel Engines 77
Alternative and Synthetic Lubricants 78
Diesel Engine Oil 79
Diesel Engine Oil and Filter Service Intervals 79
Hydraulic and Hydrostatic Oil 80
Gear Oil 81
Grease 81
Light Duty Diesel Engine Coolant (for diesel engines without wet 82
Drain Intervals for Diesel Engine Coolant 83
John Deere COOL-GARD™ II COOLANT EXTENDER 84
Supplemental Coolant Additives 84
Operating in Warm Temperature Climates 85
Additional Information About Diesel Engine Coolants and John Dee 85
Testing Diesel Engine Coolant 86
Maintenance—Periodic Maintenance 88
Service Machine at Specified Intervals 88
Fuel Tank 88
Raising and Blocking Machine 88
Opening and Closing Rear Service Door 88
Opening and Closing Engine Cover 88
Removing Side Panels 88
Raising Operator’s Station 89
Removing Cover Plates 90
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 90
Service Intervals 90
Required Parts 91
Maintenance—As Required 93
Check Coolant 93
Maintenance—Every 10 Hours or Daily 94
Check Engine Oil Level 94
Check Hydraulic Tank Oil Level 94
Clean Radiator and Oil Cooler 94
Check Radiator Coolant Level 95
Drain Fuel Water Separator Filter 96
Maintenance—The First 20 Hours 97
Track Sag Break-In 97
Maintenance—Every 50 Hours 98
Lubricate Boom Linkage, Cylinder Pivots, and Quik-Tatch 98
Adjust Track Sag 98
Maintenance—Every 250 Hours 100
Take Engine Oil Sample 100
Change Engine Oil and Replace Filter 100
Maintenance—Every 500 Hours 101
Replace Fuel Filter and Water Separator 101
Replace In-Line Fuel Filter 101
Replace Primary Air Cleaner Element 102
Replace Hydraulic Oil Tank Breather Element 102
Replace Hydraulic Oil Filter—CT322 103
Replace Hydraulic Oil Filter—CT332 103
Change Hydrostatic Planetary Oil 104
Change Engine Oil and Replace Filter 104
Lubricate Steering Linkage 104
Lubricate Foot Pedal 105
Take Fluid Samples 105
Maintenance—Every 1000 Hours 106
Replace Secondary Air Cleaner Element 106
Change Hydraulic Tank Oil 106
Change Hydrostatic Planetary Oil 107
Check Coolant 107
Maintenance—Every 6000 Hours 108
Drain Cooling System 108
Flush Cooling System 108
Fill Cooling System 109
Miscellaneous—Machine 110
Fuel Starvation 110
Bleed Fuel System 110
Checking Radiator, Air Conditioning Condenser 110
Replacing Fan and Alternator Belt 110
Adjusting Auxiliary Hydraulic Linkage—Standard Controls (Hand-Fo 111
Adjusting Boom and Bucket Linkage—Standard Controls (Hands-Only 112
Adjusting Pedal Angle 113
Cleaning and Replacing Air Conditioner and Heater/Defroster Air 113
Using Booster Batteries—12-Volt System 113
Checking Battery Electrolyte Level (Maintenance Type Batteries O 114
Using Battery Charger 115
Cleaning or Replacing Battery 115
Replacing Fuses—Standard Controls 117
Replacing Fuses—EH Controls 117
Replacing Blower Motor Fuse 118
Replacing Glow Plug Fuse 119
Unified Inch Bolt and Cap Screw Torque Values 120
Metric Bolt and Cap Screw Torque Values 120
Miscellaneous—Operational Checkout 122
Operational Checkout 122
Key Switch OFF, Engine OFF Checks 122
Key Switch ON, Engine OFF Checks 123
Key Switch ON, Engine ON Checks 126
Miscellaneous—Troubleshooting 138
Troubleshooting Procedure 138
Engine 138
Electrical System 139
Hydraulic System 140
Miscellaneous—Storage 142
Prepare Machine for Storage 142
Monthly Storage Procedure 142
Miscellaneous—Machine Numbers 144
Record Product Identification Number (PIN) 144
Record Engine Serial Number 144
Keep Proof of Ownership 144
Keep Machines Secure 144
Miscellaneous—Specifications 146
CT322 Engine Specifications 146
CT332 Engine Specifications 146
CT322 Drain and Refill Capacities 146
CT332 Drain and Refill Capacities 147
CT322 Machine Dimensions 147
CT332 Machine Dimensions 148
Pallet Fork Lift Chart 149
Page Number 5
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 20
Section 1-5 23
Section 2-1 26
Section 2-2 47
Section 2-3 66
Section 3-1 75
Section 3-2 88
Section 3-3 93
Section 3-4 94
Section 3-5 97
Section 3-6 98
Section 3-7 100
Section 3-8 101
Section 3-9 106
Section 3-10 108
Section 4-1 110
Section 4-2 122
Section 4-3 138
Section 4-4 142
Section 4-5 144
Section 4-6 146

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