John Deere Diesel Engine Series 3179 4239 6359 4276 6414 ctm4 Technical Manual EN

Description

John Deere Diesel Engine Series 3179 4239 6359 4276 6414 ctm4 Technical Manual EN

FILE DETAILS:

John Deere Diesel Engine Series 3179 4239 6359 4276 6414 ctm4 Technical Manual EN

Language : English
Pages :547
Downloadable : Yes
File Type : PDF
Size:16.6 MB

DESCRIPTION:

John Deere Diesel Engine Series 3179 4239 6359 4276 6414 ctm4 Technical Manual EN

FOREWORD

• This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
• This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Use this component technical manual in conjunction with the machine technical manual. An application listing in the introduction identifies product-model/component type-model relationship.
• See the machine technical manual for information on component removal and installation, and gaining access to the components. This manual is divided in two parts: repair and operation and tests. Repair sections contain necessary instructions to repair the component.
• Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
• Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. DX

TABLE OF CONTENTS:

John Deere Diesel Engine Series 3179 4239 6359 4276 6414 ctm4 Technical Manual EN

Group 00—Safety
Group 01—General Information
Unified Inch Bolt and Cap Screw Torque
Values 01-1
Metric Bolt and Cap Screw Torque
Values 01-2
Engine Model Designation 01-3
Engine Serial Number Plate Information 01-5
Engine Application Chart 01-7
Group 02—Fuels, Lubricants, and Coolant
Diesel Fuel 02-1
Lubricity of Diesel Fuels 02-1
Engine Break-In Oil 02-2
Diesel Engine Oil 02-3
OILSCAN® and COOLSCAN™ 02-4
Alternative and Synthetic Lubricants 02-4
Grease 02-5
Engine Coolant Requirements 02-6
Recommended Engine Coolant 02-7
Engine Coolant Specifications 02-9
Replenishing Supplemental Coolant
Additives (SCA’s) 02-11
Operating in Tropical Conditions 02-12
Flush and Service Cooling System 02-13
Disposing of Coolant 02-14
Group 03—Engine Mounting
Engine Repair Stand 03-1
Safety Precautions 03-2
Install 300 Series Adapters on Repair
Stand 03-3
Engine Lifting Procedure 03-3
Clean Engine 03-4
Disconnect Turbocharger Oil Inlet Line 03-4
Mount Engine on Repair Stand 03-5
Engine Mounted on Repair Stand 03-6
Page
Group 04—Engine Rebuild Guide
Engine Disassembly Sequence 04-1
Sealant Application Guidelines 04-2
Engine Assembly Sequence 04-4
Group 05—Cylinder Head and Valves
Special or Essential Tools 05-1
Service Equipment and Tools 05-4
Specifications 05-5
Other Material 05-9
Check and Adjust Valve Clearance 05-10
Measure Valve Lift 05-14
Remove Cylinder Head 05-16
Disassemble and Inspect Rocker Arm
Shaft Assembly 05-19
Assemble Rocker Arms on Shaft 05-21
Clean and Inspect Push Rods 05-21
Make Preliminary Valve Checks 05-22
Check Valve Recess in Cylinder Head 05-23
Remove Valve Assembly 05-23
Inspect and Measure Valve Springs 05-24
Inspect Valve Rotators and Wear Caps 05-24
Clean Valves 05-25
Inspect and Measure Valves 05-25
Grind Valves 05-26
Inspect and Clean Cylinder Head 05-27
Check Cylinder Head Flatness 05-27
Measure Cylinder Head Thickness 05-28
Clean Injection Nozzle Bores 05-28
Clean Valve Guides 05-29
Measure Valve Guides 05-29
Knurl Valve Guides 05-30
Clean and Inspect Valve Seats 05-30
Grind Valve Seats 05-31
Remove Valve Seat Inserts 05-33
Measure Valve Seat Bore in Cylinder
Head 05-34
Install Valve Seat Inserts 05-35
Install Valves 05-35
Continued on next page
COPYRIGHT© 1990
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION™ Manual
Previous Editions
Copyright 1987, 1986, 1985 Deere & Company
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication The right is
reserved to make changes at any time without notice
CTM4-19-28OCT95
Contents
CTM4 (28OCT95) i 3179, 4239, 6359, 4276, and 6414 Engines
Valve Stem Seals—General Information 05-36
Install Valve Stem O-Ring Seals 05-36
Install Valve Stem Tower Seals 05-37
Inspect and Clean Ventilator Outlet Hose 05-38
Inspect and Clean Exhaust Manifold 05-39
Clean and Inspect Top Deck of Cylinder
Block 05-39
Measure Cylinder Liner Standout (Height
Above Block) 05-40
Clean and Inspect Cylinder Head Cap
Screws 05-40
Install Cylinder Head 05-41
Install Cylinder Head Cap Screws 05-42
TORQUE-TURN Method for Proper
Torque 05-45
Install Rocker Arm Assembly 05-45
Install Rocker Arm Cover 05-47
Complete Final Assembly 05-48
Perform Engine Break-In 05-49
Group 10—Cylinder Block, Liners, Pistons, and
Rods
Special or Essential Tools 10-1
Service Equipment and Tools 10-3
Other Material 10-3
Specifications 10-4
Remove Pistons and Connecting Rods 10-8
Remove Cylinder Liners 10-11
Complete Disassembly of Cylinder Block
(If Required) 10-13
Preliminary Liner, Piston and Rod Checks 10-14
Disassemble Piston and Rod Assembly 10-15
Clean Pistons 10-16
Visually Inspect Pistons 10-17
Install Piston Pin 10-18
Clean Cylinder Liners 10-19
Visually Inspect Cylinder Liners 10-19
Check Piston Ring Groove Wear 10-20
Measure Piston Skirt 10-21
Determine Piston-to-Liner Clearance 10-22
Deglaze Cylinder Liners 10-23
Replace Piston and Liner Sets 10-24
Determine Piston Type 10-25
Measure Piston Protrusion 10-26
Inspect and Measure Connecting Rod
Bearings 10-27
Inspect Rod and Cap 10-29
Inspect Piston Pins and Bushings 10-30
Remove Piston Pin Bushing 10-31
Page
Clean and Inspect Connecting Rod Pin
Bore 10-32
Install Piston Pin Bushing in Connecting
Rod 10-32
Inspect and Clean Cylinder Block 10-33
Clean Cylinder Liner O-Ring Bore 10-34
Measure Cylinder Block Main Bearing
Bore 10-34
Measure Camshaft Follower Bore 10-35
Measure Camshaft Bearing Bore 10-35
Measure Balancer Shaft Bore—4-Cylinder
Engines 10-36
Measure Cylinder Block Top Deck
Flatness 10-37
Inspect Piston Cooling Orifices 10-38
Measure Liner Flange Thickness and
Block Counterbore Depth 10-38
Recheck Cylinder Liner Standout (Height
Above Block) 10-39
Install Steel Ball in Oil Passage of
Service Cylinder Block 10-41
Install Cylinder Liner O-Rings and
Packings 10-42
Install Cylinder Liner 10-43
Assemble Piston and Connecting Rod 10-44
Install Piston Rings 10-45
Install Piston and Connecting Rod
Assembly 10-46
Check Engine Rotation For Excessive
Tightness 10-48
Measure Piston Protrusion 10-49
Complete Final Assembly 10-49
Group 15—Crankshaft, Main Bearings, and
Flywheel
Special or Essential Tools 15-1
Service Equipment and Tools 15-4
Specifications 15-5
Other Material 15-8
Crankshaft and Main Bearing Failure
Analysis 15-9
Inspect Vibration Damper (6-Cylinder
Engine) 15-10
Remove Pulley or Vibration Damper
Pulley 15-11
Install Pulley or Vibration Damper Pulley 15-12
Checking Vibration Damper or Pulley
(Front PTO) 15-13
Removing Vibration Damper or Pulley
(Front PTO) 15-14
Continued on next page
Contents
CTM4 (28OCT95) ii 3179, 4239, 6359, 4276, and 6414 Engines
Install Vibration Damper or Pulley (Front
PTO) 15-15
Replace Front Crankshaft Oil Seal
(Without Removing Cover) 15-16
Check Crankshaft End Play 15-19
Inspect Flywheel 15-20
Check Flywheel Housing Face Runout 15-20
Check Flywheel Face Flatness 15-21
Remove Flywheel 15-21
Replace Flywheel Ring Gear 15-22
Install Flywheel 15-23
Crankshaft Rear Oil Seal and Wear
Sleeve General Information 15-24
Remove Two-Piece Crankshaft Oil Seal
and Wear Sleeve 15-24
Remove Unitized Crankshaft Rear Oil
Seal and Wear Sleeve 15-27
Install Crankshaft Rear Oil Seal and
Wear Sleeve 15-28
Remove Flywheel Housing 15-30
Remove Crankshaft Main Bearings 15-30
Check Main Bearing Clearance 15-31
Remove and Install Crankshaft Gear with
Crankshaft Installed 15-32
Remove Crankshaft 15-33
Remove Crankshaft Rear Wear Sleeve
with Crankshaft Removed 15-34
Inspect Crankshaft 15-35
Measure Assembled ID of Bearings and
OD of Crankshaft Journal 15-36
Measure Main Thrust Journal Width and
Thrust Bearing Width 15-37
Crankshaft Grinding Guidelines 15-38
Crankshaft Grinding Specifications 15-40
Measure Assembled ID of Main Bearing
Caps 15-40
Inspect Piston Cooling Orifices 15-42
Install Main and Thrust Bearing Inserts in
Block 15-43
Install Crankshaft 15-44
Install Flywheel Housing 15-46
Complete Final Assembly 15-48
Group 16—Camshaft, Balancer Shafts, and
Timing Gear Train
Special or Essential Tools 16-1
Service Equipment and Tools 16-3
Other Materials 16-3
Specifications 16-4
Auxiliary Gear Drive Specifications 16-10
Measure Valve Lift 16-11
Page
Remove Timing Gear Cover 16-13
Remove Auxiliary Drive Gears 16-14
Measure Camshaft End Play 16-14
Measure Balancer Shaft End
Play—4-Cylinder Engines 16-15
Measure Timing Gear Backlash 16-16
Measure Idler Gear End Play 16-17
Remove Camshaft 16-17
Visually Inspect Camshaft 16-18
Measure Camshaft Thrust Plate
Clearance 16-19
Inspect and Measure Camshaft Bearing
Bore ID and Journal OD 16-19
Measure Camshaft Lobe Height 16-20
Remove and Install Camshaft Gear 16-20
Inspect Camshaft Followers 16-21
Replace Tachometer Drive Gear 16-22
Remove Balancer Shafts—If Equipped
(4-Cylinder Engines) 16-23
Inspect and Measure Balancer Shaft
Bushings and Journals 16-24
Remove and Install Balancer Shaft
Bushings in Block 16-25
Install Oversize Balancer Shaft Bushings
in Block—4239 Engines 16-26
Inspect Balancer Shaft Gears and Thrust
Plates 16-27
Remove and Install Balancer Shaft Gears 16-28
Remove Balancer Shaft 16-29
Remove Cylinder Block Front Plate 16-29
Measure Idler Gear Bushing and Shaft 16-31
Remove and Install Idler Gear Bushings 16-31
Remove Lower and Upper Idler Shafts 16-32
Clean and Inspect Front Plate 16-33
Replace Engine Front Plate 16-34
Transfer Fuel Injection Pump Timing
Mark Onto Replacement Front Plate 16-35
Install Idler Shaft Spring Pins 16-35
Install Upper Idler Shaft in Front Plate 16-36
Install Lower Idler Shaft in Front Plate 16-36
Install Engine Front Plate 16-38
Install and Time Balancer Shafts—If
Equipped (4-Cylinder Engines) 16-39
Install and Time Camshaft and Fuel
Injection Pump 16-42
Clean and Inspect Timing Gear Cover 16-44
Install Ball Bearings and Dowels 16-44
Install Drive Gear 16-45
Install Timing Gear Cover 16-46
Install Crankshaft Front Oil Seal 16-49
Continued on next page
Contents
CTM4 (28OCT95) iii 3179, 4239, 6359, 4276, and 6414 Engines
Install Idler Gear and Output Gear 16-50
Complete Final Assembly 16-51
Group 20—Lubrication System
Special or Essential Tools 20-1
Service Equipment and Tools 20-2
Other Material 20-2
Specifications 20-3
Engine Crankcase Oil Fill Quantities 20-6
Identify Oil Cooler Type—3179, 4239,
6359 Engines 20-14
Remove, Inspect, & Install Standard-Flow
Oil Cooler (3179, 4239, 6359) 20-14
Remove and Install High-Flow Oil Cooler
(6359 Engines) 20-15
Remove Distributor Base—High-Flow
Cooler (6359) 20-16
Inspect and Repair Distributor
Base—High Flow Oil Cooler (6359) 20-16
Install Distributor Base—High-Flow Oil
Cooler (6359) 20-17
Remove Oil Cooler (4276, 6414 Engines) 20-17
Repair Oil Cooler (4276, 6414 Engines) 20-17
Install Oil Cooler (4276, 6414 Engines) 20-18
Remove and Inspect Oil Bypass Valve
(3179, 4239, 6359 Engines) 20-19
Measure Oil Bypass Valve Length and
Cylinder Block Bore 20-20
Install Oil Bypass Valve (3179, 4239,
6359 Engines) 20-20
Remove and Install Oil Cooler/Filter
Bypass Valve (4276, 6414 Engines) 20-21
Remove & Install Oil Pressure Regulating
Valve/Seat (3179, 4239, 6359) 20-21
Remove, Inspect and Install Oil Pressure
Regulating Valve (4276, 6414) 20-22
Repair Oil Pressure Regulating Valve
(4276, 6414 Engines) 20-23
Remove Oil Filter Adapter (3179, 4239,
6359 Engines) 20-24
Install Oil Filter Adapter (3179, 4239,
6359 Engines) 20-25
Remove, Install, and Adjust Dipstick Tube 20-26
General Oil Pump Information 20-26
Replace Oil Pump Pick-Up Tube
Assembly 20-27
Remove Standard Capacity Oil Pump 20-27
Inspect and Measure Clearances
(Standard Capacity Oil Pump) 20-28
Page
Complete Standard Capacity Oil Pump
Disassembly 20-29
Assemble Standard Capacity Oil Pump 20-30
Install Standard Capacity Oil Pump 20-31
Remove High Capacity Oil Pump 20-33
Inspect and Measure Clearances (High
Capacity Oil Pump) 20-34
Complete High Capacity Oil Pump
Disassembly 20-35
Assemble High Capacity Oil Pump 20-36
Install High Capacity Oil Pump 20-36
Install Oil Pan 20-38
Group 25—Cooling System
Special or Essential Tools 25-1
Service Equipment and Tools 25-1
Other Material 25-2
Specifications 25-3
Remove, Test, and Install Thermostats 25-10
Remove and Install Thermostat
Housing/Water Manifold 25-11
General Water Pump Information 25-13
Remove Low Flow (Standard Duty) Water
Pump 25-14
Disassemble Low Flow (Standard Duty)
Water Pump 25-15
Inspect and Clean Low Flow (Standard
Duty) Water Pump Parts 25-17
Assemble Low Flow (Standard Duty)
Water Pump 25-18
Install Low Flow (Standard Duty) Water
Pump 25-21
Remove High Flow (Heavy-Duty) Water
Pump 25-22
Disassemble High Flow (Heavy-Duty)
Water Pump 25-22
Inspect and Clean High Flow
(Heavy-Duty) Water Pump Parts 25-26
Assemble High Flow (Heavy-Duty) Water
Pump 25-27
Checking Water Pump Cap Screw
Protrusion 25-31
Install High Flow (Heavy-Duty) Water
Pump 25-33
Inspect and Install Fan Blade Assembly 25-34
Remove Coolant Heater—If Equipped 25-34
Install Coolant Heater—If Equipped 25-35
Group 30—Air Intake and Exhaust System
Other Material 30-1
Specifications 30-1
Continued on next page
Contents
CTM4 (28OCT95) iv 3179, 4239, 6359, 4276, and 6414 Engines
Extending Turbocharger Life 30-3
Remove Turbocharger—4239T and
6359T & A Engines 30-5
Turbocharger Failure Analysis 30-7
Turbocharger Seven-Step Inspection 30-9
Perform Radial Bearing Clearance
Test—KKK 30-13
Perform Axial Bearing End Play
Test—KKK 30-14
Perform Radial Bearing Clearance
Test—AiResearch/Garrett 30-14
Perform Axial Bearing End Play
Test—AiResearch/Garrett 30-15
Repair Turbocharger 30-16
Disassemble and Inspect Turbocharger 30-17
Replace Center Housing and Rotating
Assembly 30-18
Prelube Turbocharger 30-19
Install KKK and AiResearch/Garrett
Turbocharger 30-19
Turbocharger Break-In 30-21
Remove, Inspect, and Install Intake
Manifold 30-22
Remove Cross-Over Tube Assembly—If
Equipped 30-23
Inspect and Repair Cross-Over Tube
Assembly—If Equipped 30-23
Install Cross-Over Tube Assembly—If
Equipped 30-24
Remove Aftercooler and Intake Manifold
(6359A) 30-25
Inspect and Repair Aftercooler (6359A) 30-26
Inspect and Repair Intake Manifold
(6359A) 30-26
Install Intake Manifold and Aftercooler
(6359A) 30-27
Remove, Inspect, and Install Exhaust
Manifold 30-28
Group 35—Fuel System
Special or Essential Tools 35-1
Service Equipment and Tools 35-3
Other Material 35-4
Specifications 35-5
Relieve Fuel System Pressure 35-8
Replace Fuel Filter 35-9
Remove Fuel Supply Pump 35-10
Bench Test Fuel Supply Pump 35-11
Page
Repair Sofabex and AC Fuel Supply
Pumps 35-13
Repair Corona Fuel Supply Pump 35-13
Install Fuel Supply Pump 35-15
Fuel Injection Pump Timing 35-15
Fuel Injection Pump—General Information 35-16
Remove Roto Diesel/Lucas CAV Fuel
Injection Pump 35-17
Repair Roto Diesel/Lucas CAV Fuel
Injection Pump 35-20
Install Roto Diesel/Lucas CAV Fuel
Injection Pump 35-21
Timing Roto Diesel/Lucas CAV Injection
Pump (Front Plate Installed) 35-24
Remove Stanadyne Pump—Model JDB &
DB2 (Non-Retained Drive Shaft) 35-27
Remove Stanadyne Model JDB & DB2
Pump with Non-Retained Drive Shaft 35-28
Repair Stanadyne Model JDB and DB2
Fuel Injection Pump 35-30
Install Non-Retained Drive Shaft in
Stanadyne Model JDB & DB2 Pump 35-30
Install Stanadyne Model JDB & DB2
Pump with Non-Retained Drive Shaft 35-31
Remove Stanadyne Model DB2 (Retained
Drive Shaft) & DB4 Injection Pump 35-34
Inspect Injection Pump Drive Gear ID
and Shaft OD 35-38
Repair Stanadyne Fuel Injection Pump 35-38
Install Stanadyne Model DB2 (Retained
Drive Shaft) and DB4 Pump 35-39
Remove Stanadyne Model DM4 Fuel
Injection Pump 35-42
Repair Stanadyne Fuel Injection Pump 35-43
Install Stanadyne Model DM4 Fuel
Injection Pump 35-44
Replace Engine Front Plate 35-46
Transfer Fuel Injection Pump Timing
Mark onto Replacement Front Plate 35-47
Aneroid Replacement 35-48
Aneroid Field Adjustment 35-48
Aneroid Workshop Adjustment 35-49
Remove Fuel Injection Nozzles 35-50
Clean Fuel Injection Nozzle Bore 35-51
Clean Injection Nozzles 35-52
Diagnose Injection Nozzle Malfunction 35-53
Test Injection Nozzles 35-55
Disassemble Injection Nozzles 35-58
Inspect and Clean Nozzle Body 35-59
Continued on next page
Contents
CTM4 (28OCT95) v 3179, 4239, 6359, 4276, and 6414 Engines
181196
PN=534
Page
Inspect and Clean Valve and Valve Seat 35-60
Inspect Valve Adjusting Mechanism 35-62
Assemble Injection Nozzles 35-63
Adjust Fuel Injection Nozzles 35-63
Install Seals on Injection Nozzle 35-66
Install Injection Nozzles 35-66
Repair Leak-Off Line Assembly 35-67
Group 100—Engine Tune-Up and Break-In
Special or Essential Tools 100-1
Effects of Altitude and Temperature on
Engine Performance 100-1
Preliminary Engine Testing 100-2
General Tune-Up Recommendations 100-3
Dynamometer Test 100-4
Dynamometer Test Specifications 100-5
Engine Break-In Guidelines 100-9
Perform Engine Break-In 100-10
Check Crankcase Ventilation System 100-11
Check Air Intake System 100-11
Check Exhaust System 100-11
Check and Service Cooling System 100-12
Check Electrical System 100-13
Group 105—Engine System Operation and Tests
Special or Essential Tools 105-1
Engine Test Specifications 105-3
Engine—Sectional View 105-4
General Engine Description 105-5
How the Lubrication System
Works—4239T Shown 105-6
Oil Cooler Operation—4276 and 6414
Engines 105-8
How the Cooling System
Works—Standard Flow Oil Cooler 105-9
How the Cooling System
Works—High-Flow Oil Cooler 105-10
How the Crankshaft Gear-Drive Auxiliary
Drive Works 105-11
Head Gasket Joint Construction and
Operation 105-13
Diagnosing Head Gasket Joint Failures 105-14
Head Gasket Inspection and Repair
Sequence 105-17
Diagnosing Engine Malfunctions 105-19
Test Engine Compression Pressure 105-22
Check Engine Oil Pressure 105-23
Measure Engine Crankcase Pressure
(Blow-By) 105-24
Page
Pressure Test Cooling System and
Radiator Cap 105-25
Inspect Thermostat and Test Opening
Temperature 105-26
Group 110—Air Intake System Operation and
Tests
Special or Essential Tools 110-1
Service Equipment and Tools 110-1
Test Specifications 110-2
Diagnosing Air Intake Malfunctions 110-3
How the Air Intake and Exhaust System
Works 110-4
Air Cleaner Operation 110-5
Diagnosing Turbocharger Malfunctions 110-6
How the Turbocharger is Lubricated 110-7
Turbocharger Operation 110-7
How the Aftercooler Works 110-8
Check Intake Manifold Pressure (Turbo
Boost) 110-9
Air Filter Restriction Indicator Switch Test 110-10
Group 115—Fuel System Operation and Tests
Special or Essential Tools 115-1
Service Equipment and Tools 115-2
Fuel System Test Specifications 115-3
Saran Fuel Injection Pump Specifications 115-4
Dubuque Fuel Injection Pump
Specifications 115-7
Fuel Injection Pump Timing 115-9
Check and Adjust Injection Pump
Dynamic Timing 115-9
Check Roto Diesel/Lucas CAV Injection
Pump Static Timing 115-17
Check Stanadyne DB2 Pump Static
Timing 115-20
Check Stanadyne JDB Injection Pump
Static Timing 115-21
Check Stanadyne DM4 Injection Pump
Static Timing 115-22
Fuel System Operation 115-24
Diagnose Fuel System Malfunctions 115-25
Fuel Supply Pump Operation—If
Equipped 115-29
Diagnose Supply Pump Malfunction 115-30
Measure Fuel Supply Pump Pressure—If
Equipped 115-31
Rectangular Final Fuel Filter Operation 115-32
Bleed the Fuel System 115-33
Continued on next page
Contents
CTM4 (28OCT95) vi 3179, 4239, 6359, 4276, and 6414 Engines
181196
PN=535
Page
Roto Diesel/Lucas CAV Fuel Injection Pump
Operation 115-36
Stanadyne DM4 Fuel Injection Pump
Operation 115-38
Stanadyne DB2/DB4 Fuel Injection Pump
Operation 115-40
Diagnose Fuel Injection Pump
Malfunctions 115-42
Check and Adjust Engine Speeds on
Lucas CAV Pump 115-43
Adjust Variable Speed on Generator Set
Engines (Lucas CAV) 115-44
Check and Adjust Engine Speeds on
Stanadyne Pump 115-45
Adjust Variable Speed on Generator Set
Engines—Stanadyne 115-46
Changing Gen Set Engine Rated
Speed—Stanadyne 115-47
Fuel Injection Nozzles—General
Information/Operation 115-49
Diagnose Malfunction—Fuel Injection
Nozzle 115-50
Test Fuel Injection Nozzles (Engine
Running) 115-51
Fuel Drain Back Test Procedure 115-51
Group 199—Dealer Fabricated Tools
How to Make Tools 199-1
DFRG2—Injection Pump Front Plate
Timing Mark Transfer Tool 199-1
DFRG3—Cylinder Liner Holding Fixture 199-2
Index
Contents
CTM4

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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