John Deere E18ZS Excavator Operator’s Manual OMT474367X19 PDF

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John Deere E18ZS Excavator Operator’s Manual OMT474367X19 – PDF DOWNLOAD

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John Deere E18ZS Excavator Operator’s Manual OMT474367X19 – PDF DOWNLOAD

• P/N: OMT474367X19_93
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: E18ZS
• Serial: WNPE018A_ _D016000—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E18ZS Excavator Operator’s Manual OMT474367X19 – PDF DOWNLOAD

Contents 11
Safety—Safety and Operator Conveniences 15
Safety and Operator Convenience Features 15
Safety—General Precautions 16
Sound and Vibration Specifications 16
Recognize Safety Information 16
Follow Safety Instructions 17
Operate Only If Qualified 17
Wear Protective Equipment 17
Avoid Unauthorized Machine Modifications 18
Inspect Machine 18
Stay Clear of Moving Parts 18
Avoid High-Pressure Fluids 18
Avoid High-Pressure Oils 19
Work In Ventilated Area 19
Avoid Static Electricity Risk When Refueling 20
High Debris Applications 20
Prevent Fires, Clean Debris From Machine 21
In Case of Machine Fire 21
Prevent Battery Explosions 22
Clean Debris from Machine 22
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 23
Prepare for Emergencies 23
Add Guarding for Special Uses 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Operating or Traveling On Public Roads 25
Prevent Unintended Machine Movement 26
Avoid Work Site Hazards 26
Avoid Backover Accidents 27
Keep Riders Off Machine 27
Avoid Machine Tip Over 28
Use Special Care When Lifting Objects 28
Operating on Slopes 29
Use Care When Swinging Machine 29
Operate Boom With Care 29
Avoid Power Lines 30
Inspect and Maintain TOPS/ROPS 30
Travel Safely 30
Add and Operate Attachments Safely 31
Safety—Maintenance Precautions 32
Park and Prepare for Service Safely 32
Service Machines Safely 32
Service Cooling System Safely 33
Remove Paint Before Welding or Heating 33
Make Welding Repairs Safely 33
Drive Metal Pins Safely 34
Use Proper Lifting Equipment 34
Safety—Safety Signs 36
Safety Signs 36
Operation—Operator’s Station 48
Display Unit Functions 48
Pedals, Levers, and Panels 50
Rotating Beacon (for Export) 51
Travel Signal (for Export) 51
Engine Speed Control Lever 51
Travel Speed 52
Switch Panel 52
Control Levers 53
Control Lever Base 53
Boom Swing Pedal 53
Lock the Upperstructure 54
Auxiliary Circuit Control 54
Stabilizer Blade Operation 55
Telescopic Travel Gear Operation 57
Fire Extinguisher 58
Adjusting the Operator’s Seat 58
Adjusting Armrest Height 59
Mirror Adjustment 60
Operation—Operating the Machine 61
Before Starting Work 61
Inspect Machine Daily Before Starting 61
Battery Disconnect Switch 62
Engine Break-In Period 62
Starting the Engine 63
Cold Weather Warm-Up 64
Control Lever Operation 64
Operating in Water and Mud 65
Travel Levers 65
Brakes 66
Parking the Machine 66
Loading and Unloading for Transport 68
Recovering Procedure 69
Lifting 69
Lowering Boom—Hydraulic System or Engine Malfunction 70
Lifting the Machine 71
Hydraulic Circuit Pressure Release 71
Installing Attachments 72
Maintenance—Machine 73
Required Emission-Related Information 73
Diesel Fuel 73
Lubricity of Diesel Fuel 73
Handling and Storing Diesel Fuel 74
Biodiesel Fuel 75
Testing Diesel Fuel 76
Supplemental Diesel Fuel Additives 76
Fuel Filters 76
Minimizing the Effect of Cold Weather on Diesel Engines 77
Diesel Engine Oil — Tier 3 and Stage IIIA 78
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 79
Diesel Engine Oil Service Interval for Operation at High Altitude 80
Oil Filters 80
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 81
Water Quality for Mixing with Coolant Concentrate 82
Operating in Warm Temperature Climates 82
Testing Coolant Freeze Point 83
Disposing of Coolant 83
Mixing of Lubricants 84
Lubricant Storage 84
Hydraulic Oil 85
Swing Drive Gear Case and Travel Drive Gear Case Oils 86
Grease with Molybdenum Disulfide 86
Maintenance—Periodic Maintenance 87
Service Machine at Specified Intervals 87
Check Hour Meter Regularly 87
Prepare Machine for Maintenance 88
Fuel Tank 88
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 89
Hydraulic Hammer Attachment 90
Service Intervals 91
Required Parts 92
Maintenance Legend 93
Maintenance—As Required 95
Drain Fuel Filter 95
Drain Water Separator 96
Clean Seat Belt 96
Maintenance—Every 10 Hours or Daily 97
Lubricate Cylinders, Stabilizer Blade, and Joints 97
Check Engine Oil Level 98
Check Hydraulic Tank Oil Level 99
Check Engine Coolant Level 100
Clean Air Filter Dust Unloader Valve 100
Check Dirt Indicator of Air Filter 101
Clean Air Intake Grille 101
Check Water Separator 102
Check Fuel Filter 102
Visual Check of Track Tension 102
Check Radiator and Hydraulic Oil Cooler 103
Maintenance—Initial Service—50 Hours 104
Drain and Refill Engine Oil and Replace Engine Oil Filter 104
Drain and Refill Track Drive Gear Case Oil 107
Replace Hydraulic Oil Filter 107
Check Pressure of Primary Pressure Limiting Valves 109
Check Cap Screws for Tightness 109
Maintenance—Every 50 Hours 110
Lubricate Swing Bearing 110
Lubricate Control Lever Base 111
Lubricate Swiveling Cylinder Head End 111
Check V-Belt Condition and Tension 112
Maintenance—Every 500 Hours 113
Drain and Refill Engine Oil and Replace Engine Oil Filter 113
Replace Fuel Filter 113
Replace Hydraulic Oil Filter 113
Replace V-Belt 114
Drain Condensation Water From Hydraulic Oil Tank 114
Check Track Drive Gear Case Oil 114
Reset Maintenance Meter 115
Check and Adjust Track Tension 115
Check Cap Screws for Tightness 116
Check Cables and Connectors 117
Take Fluid Samples 117
Maintenance—Every 1000 Hours 118
Drain and Refill Hydraulic Oil 118
Replace Hydraulic Tank Breather Filter 120
Replace Engine Air Filter 122
Drain and Refill Track Drive Gear Case Oil 123
Check and Adjust Engine Valve Lash 123
Check Pressure of Primary Pressure Limiting Valves 123
Check Pilot Control Filter 124
Check Battery Electrolyte Level and Terminals 125
Maintenance—Every 1500 Hours 127
Check Injection Nozzles 127
Maintenance—Every 2000 Hours 128
Drain and Refill Engine Coolant 128
Check Bladder-Type Accumulator 129
Miscellaneous—Machine 130
Bleed Fuel System 130
Bleed Hydraulic System 130
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 130
Do Not Service Control Valves, Cylinders, Pumps, or Motors 130
Precautions for Alternator and Regulator 131
Handling, Checking, and Servicing Batteries Carefully 132
Using Battery Charger 133
Using Booster Batteries—12-Volt System 134
Replacing Batteries 135
Welding on Machine 136
Keep Electronic Control Unit Connectors Clean 136
Replacing Fuses and Relays 137
Replacing Seat Belt 139
Track Sag General Information 140
Check Air Intake Hoses 140
Clean Crankcase Vent 141
Clean Machine Regularly 141
Removing and Installing the Bucket 142
Clean Fuel Filler Neck Strainer 143
Hardware Torque Specifications 143
Metric Bolt and Screw Torque Values 144
Miscellaneous—Operational Checkout 145
Operational Checkout Procedure 145
Miscellaneous—Troubleshooting 146
Troubleshooting Procedure 146
Engine 147
Travelling Drive 148
Hydraulic System 148
Electrical System 149
Miscellaneous—Storage 150
Prepare Machine for Storage 150
Preparing Machine After Storage 151
Miscellaneous—Machine Numbers 152
Record Product Identification Number (PIN) 152
Record Engine Serial Number 152
Record Travel Motor Serial Numbers 152
Record Swing Motor Serial Number 153
Record Main Valve Block Serial Number 153
Record Hydraulic Pump Serial Number 154
Keep Proof of Ownership 154
Keep Machines Secure 154
Miscellaneous—Specifications 155
Engine Specifications 155
Drain and Refill Capacities 155
Machine Specifications and Working Ranges 156
Lift Capacity 159
Machine Design Life 161
Page Number 11
Section 1-1 15
Section 1-2 16
Section 1-3 25
Section 1-4 32
Section 1-5 36
Section 2-1 48
Section 2-2 61
Section 3-1 73
Section 3-2 87
Section 3-3 95
Section 3-4 97
Section 3-5 104
Section 3-6 110
Section 3-7 113
Section 3-8 118
Section 3-9 127
Section 3-10 128
Section 4-1 130
Section 4-2 145
Section 4-3 146
Section 4-4 150
Section 4-5 152
Section 4-6 155

S.V 04/24