John Deere E210, E210LC & E230LC Excavator Operator’s Manual PDF

Description

John Deere E210, E210LC & E230LC Excavator Operator’s Manual OMT384117X19 – PDF DOWNLOAD

Part Number (P/N): OMT384117X19_44
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E210, E210LC, E230LC
Serial Numbers (Serial):

• 1YNE21BS_ _CXXXXXX—
• 1YNE21BS_ _DXXXXXX—
• 1YNE21BL_ _CXXXXXX—
• 1YNE21BL_ _DXXXXXX—
• 1YNE23BL_ _CXXXXXX—
• 1YNE23BL_ _DXXXXXX—

TABLE OF CONTENTS:

John Deere E210, E210LC & E230LC Excavator Operator’s Manual OMT384117X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Information for Eurasian Economic Union Technical Regulations Compliance 37
Recognize Safety Information 39
Follow Safety Instructions 39
Operate Only If Qualified 40
Wear Protective Equipment 40
Protect Against Noise 40
Avoid Unauthorized Machine Modifications 40
Control Pattern 41
Inspect Machine 41
Stay Clear of Moving Parts 41
Avoid High-Pressure Fluids 41
Work In Ventilated Area 42
Avoid Static Electricity Risk When Refueling 42
High Debris Applications 42
In Case of Machine Fire 43
Prevent Fires, Clean Debris From Machine 43
Clean Debris from Machine 44
Prevent Battery Explosions 44
Handle Chemical Products Safely 44
Handle Starting Fluid Safely 45
Decommissioning — Proper Recycling and Disposal of Fluids and Components 45
Prepare for Emergencies 46
Add Cab Guarding for Special Uses 46
Safety—Operating Precautions 47
Use Steps and Handholds Correctly 47
Start Only From Operator’s Seat 47
Use and Maintain Seat Belt 47
Heated and Ventilated Operator’s Seat 48
Prevent Unintended Machine Movement 49
Avoid Work Site Hazards 50
Keep Riders Off Machine 50
Avoid Backover Accidents 51
Avoid Machine Tip Over and Machine Damage 51
Use Special Care When Operating 52
Use Care When Swinging Machine 52
Operate Boom With Care 52
Avoid Power Lines 53
Inspect and Maintain ROPS 53
Operating on Slopes 53
Use Special Care When Lifting Objects 53
Travel Safely 54
Prevent Acid Burns 54
Add and Operate Attachments Safely 54
Safety—Maintenance Precautions 55
Park and Prepare for Service Safely 55
Service Cooling System Safely 55
Service Machines Safely 56
Service Accumulator Systems Safely 56
Use Proper Lifting Equipment 56
Remove Paint Before Welding or Heating 57
Make Welding Repairs Safely 57
Drive Metal Pins Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 71
Pedals, Levers, and Panels 71
Engine Speed Dial 71
Sealed Switch Module (SSM) 72
Sealed Switch Module (SSM) Functions 73
Left Control Lever 74
Right Control Lever 75
Pilot Enable Lever 75
Opening Upper Front Window 76
Alternative Exit Tool 76
Removing and Storing Lower Front Window 77
Opening Cab Door Window 77
Unfolding and Folding Sunshade 78
Opening and Closing the Roof Hatch 78
Fire Extinguisher Mounting Location 79
Cab Dome Light 79
Adjusting the Mechanical Suspension Seat 80
Adjusting the Air Suspension Seat—If Equipped 81
Seat Heater—If Equipped 82
Adjusting Armrest Height 82
Operating the Radio 83
Operating the Premium Radio—If Equipped 84
Cab Heater and Air Conditioner 85
Operation—Monitor Operation 86
Primary Display Unit (PDU) 86
Monitor—Runtime Screen 87
Monitor—Indicators 88
Menu 90
Menu—Diagnostics 91
Menu—Fuel Consumption 92
Menu—Display Settings 93
Menu—Job Timer 93
Menu—Maintenance 93
Menu—Aux Hydraulics—If Equipped 94
Menu—Machine Setup 95
Menu—Machine Fan 95
Menu—About 96
Menu—Security 97
Menu—Camera—If Equipped 98
Menu—Software Update 99
Operation—Operating the Machine 100
Before Starting Work 100
Inspect Machine Daily Before Starting 100
Battery Disconnect Switch 101
Engine Break-In Period 101
Starting the Engine 102
Cold Weather Warmup 104
Control Lever Operation 104
Operating in Water and Mud 105
Travel Pedals and Levers 105
Parking the Machine 106
Loading and Unloading for Transport 108
Light-Duty Towing Procedure 110
Recovering the Machine 111
Lifting 112
Controlled Load Lowering Device (CLLD)—If Equipped 113
Lowering Boom—Hydraulic System or Engine Malfunction 114
Hydraulic Circuit Pressure Release 115
Installing Attachments 119
Maintenance—Machine 120
Required Emission-Related Information 120
Diesel Fuel 120
Lubricity of Diesel Fuel 121
Handling and Storing Diesel Fuel 121
Biodiesel Fuel 122
Testing Diesel Fuel 122
Supplemental Diesel Fuel Additives 123
Fuel Filters 123
Minimizing the Effect of Cold Weather on Diesel Engines 124
Diesel Engine Break-In™ Oil 125
Diesel Engine Oil — Tier 2 and Stage II 126
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 127
Diesel Engine Oil — Tier 3 and Stage IIIA 128
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 129
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 130
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 131
Water Quality for Mixing with Coolant Concentrate 132
Operating in Warm Temperature Climates 132
Testing Coolant Freeze Point 133
Disposing of Coolant 133
Alternative and Synthetic Lubricants 134
Lubricant Storage 134
Mixing of Lubricants 134
Hydraulic Oil 135
Swing Gear Case Oil 135
Track Drive Gear Case Oil 136
Grease with Molybdenum Disulfide 136
Maintenance—Periodic Maintenance 137
Service Machine at Specified Intervals 137
Check the Hour Meter Regularly 137
Prepare Machine for Maintenance 137
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 137
Hydraulic Hammer Attachment 138
Service Intervals 139
Required Parts 141
Maintenance Legend 142
Maintenance—As Required 144
Check and Adjust Track Tension 144
Check or Clean Track Frames 145
Inspect or Replace Bucket Joint O-Rings 145
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 146
Drain Auxiliary Fuel Filter Water Separator 146
Drain Primary Fuel Filter Water Separator 147
Lubricate Cab Door Hinges 147
Maintenance—Every 10 Hours or Daily 148
Check Engine Oil Level 148
Check Hydraulic Tank Oil Level 149
Check Engine Coolant Level 150
Lubricate Bucket and Linkage 151
Check and Clean Air Filter Dust Unloader Valve 151
Maintenance—Every 50 Hours 152
Lubricate Boom, Arm, and Cylinders 152
Lubricate Boom Cylinder Base Ends 152
Maintenance—Initial 100 Hours 153
Check and Adjust Track Shoe Cap Screw Torque 153
Maintenance—Every 250 Hours 154
Take Engine Oil Sample 154
Lubricate Swing Bearing 154
Maintenance—Every 500 Hours 155
Drain and Refill Engine Oil and Replace Engine Oil Filter 155
Replace Auxiliary Fuel Filter 157
Replace Primary Fuel Filter 158
Replace Final Fuel Filter 159
Drain Water and Sediment From Fuel Tank Sump 160
Check Swing Gear Pinion Grease Level 160
Check Swing Gear Case Oil Level 161
Check Track Drive Gear Case Oil Level 161
Take Fluid Samples 162
Maintenance—Every 1000 Hours 163
Drain and Refill Swing Gear Case Oil 163
Drain and Refill Track Drive Gear Case Oil 164
Replace Cab Fresh Air and Recirculating Air Filters 164
Replace Engine Air Filters and Dust Unloader Valve 165
Lubricate Swing Gear Case Bearing 166
Maintenance—Every 2000 Hours 167
Replace Hydraulic Tank Breather Filter 167
Replace Hydraulic Oil Return Filter 168
Inspect and Clean Hydraulic Pilot Mesh Filter 169
Clean Case Drain Screen Fittings 169
Inspect Belt 170
Adjust Engine Valve Clearance 170
Maintenance—Every 4000 Hours 171
Drain and Refill Hydraulic Oil 171
Clean Hydraulic Tank Suction Strainer 174
Clean Hydraulic Tank Magnetic Plug 175
Maintenance—Every 6000 Hours 176
Drain and Refill Engine Coolant 176
Miscellaneous—Machine 178
Clean Machine Regularly 178
Bleed Fuel System 178
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 178
Do Not Service Control Valves, Cylinders, Pumps, or Motors 178
Precautions for Alternator and Regulator 179
Store Batteries at Proper Temperature 179
Handling, Checking, and Servicing Batteries Carefully 180
Using Battery Charger 181
Using Booster Batteries—24-Volt System 183
Removing and Installing Batteries 184
Replacing Batteries 185
Welding on Machine 185
Keep Electronic Control Unit Connectors Clean 186
JDLink™ Machine Monitoring System (MMS)—If Equipped 186
Check, Clean, and Tighten Battery Terminals 187
Replacing Fuses 188
Keep ROPS Installed Properly 191
Remove and Install Halogen Bulbs 192
Replacing Seat Belt 193
Track Sag General Information 193
Check Track Shoe Hardware 194
Accessory Power Outlets 194
Clean Cooling Package 195
Clean Cooling Package Trash Screens—If Equipped 196
Fill Fuel Tank 197
Fuel Refill Pump Operation—If Equipped 198
Check Air Intake Hose 199
Clean the Crankcase Vent Tube 200
Removing the Bucket 201
Adjust Bucket Pivot End Play 201
Replacing Bucket Teeth 203
Replacing Bucket Side Cutters 203
Clean Fuel Filler Neck Strainer 205
Check Polycarbonate Roof Hatch—If Equipped 205
Check Bolt-Nut Torque 205
Hardware Torque Specifications 206
Unified Inch Bolt and Screw Torque Values 207
Metric Bolt and Screw Torque Values 208
Miscellaneous—Operational Checkout 209
Operational Checkout Procedure 209
Diagnostic Trouble Codes (DTCs) Check 209
Operational Checks—Ignition Off, Engine Off Checks 209
Operational Checks—Ignition On, Engine Off Checks 210
Operational Checks—Ignition On, Engine On Checks 217
Miscellaneous—Troubleshooting 243
Troubleshooting Procedure 243
Software Update 243
Engine 244
Hydraulic System 247
Electrical System 249
Miscellaneous—Storage 252
Prepare Machine for Storage 252
Preparing Machine after Storage 252
Miscellaneous—Machine Numbers 254
Record Product Identification Number (PIN) 254
Record Engine Serial Number 254
Record Travel Motor Serial Numbers 255
Record Swing Motor Serial Number 255
Hydraulic Pump Serial Number 255
Keep Proof of Ownership 255
Keep Machines Secure 256
Miscellaneous—Specifications 257
Engine Specifications 257
Drain and Refill Capacities 257
Machine Specifications 258
Working Ranges 262
Lift Capacity 264
Eurasian Economic Union 270
Machine Design Life 270
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 47
Section 1-4 55
Section 1-5 58
Section 2-1 71
Section 2-2 86
Section 2-3 100
Section 3-1 120
Section 3-2 137
Section 3-3 144
Section 3-4 148
Section 3-5 152
Section 3-6 153
Section 3-7 154
Section 3-8 155
Section 3-9 163
Section 3-10 167
Section 3-11 171
Section 3-12 176
Section 4-1 178
Section 4-2 209
Section 4-3 243
Section 4-4 252
Section 4-5 254
Section 4-6 257

S.V 04/24