John Deere E210LC & E230LC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E210LC & E230LC Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere E210LC & E230LC Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: WY21781_70
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: E210LC, E230LC
• Series: E SERIES
• Serial:
  • PIN: 1YNE21AL_ _C400021—400200
  • PIN: 1YNE23AL_ _C400201—
  • PIN: 1YNE23AL_ _D400202—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E210LC & E230LC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Information for Eurasian Economic Union Technical Regulations Compliance 28
Recognize Safety Information 28
Follow Safety Instructions 29
Operate Only If Qualified 29
Wear Protective Equipment 29
Avoid Unauthorized Machine Modifications 30
Inspect Machine 30
Stay Clear of Moving Parts 30
Avoid High-Pressure Fluids 31
Avoid High-Pressure Oils 31
Work In Ventilated Area 32
Avoid Static Electricity Risk When Refueling 32
High Debris Applications 32
In Case of Machine Fire 33
Prevent Fires 33
Clean Debris from Machine 34
Prevent Battery Explosions 34
Handle Chemical Products Safely 34
Handle Starting Fluid Safely 35
Decommissioning — Proper Recycling and Disposal of Fluids and Components 35
Prepare for Emergencies 36
Add Cab Guarding for Special Uses 36
Safety—Operating Precautions 37
Use Steps and Handholds Correctly 37
Start Only From Operator’s Seat 37
Use and Maintain Seat Belt 37
Prevent Unintended Machine Movement 37
Avoid Work Site Hazards 38
Keep Riders Off Machine 38
Avoid Backover Accidents 39
Avoid Machine Tip Over and Machine Damage 39
Use Special Care When Operating 39
Avoid Power Lines 40
Inspect and Maintain ROPS 40
Keep the Operator Protective Structure (OPS) in Place 40
Operating on Slopes 40
Use Special Care When Lifting Objects 41
Travel Safely 41
Prevent Acid Burns 42
Add and Operate Attachments Safely 42
Do Not Lift Objects 42
Safety—Maintenance Precautions 43
Park and Prepare for Service Safely 43
Service Cooling System Safely 43
Service Machines Safely 43
Use Proper Lifting Equipment 44
Remove Paint Before Welding or Heating 44
Make Welding Repairs Safely 44
Drive Metal Pins Safely 45
Safety—Safety Signs 46
Safety Signs 46
Operation—Operator’s Station 58
Pedals, Levers, and Panels 58
Engine Speed Dial 58
Sealed Switch Module (SSM) 59
Sealed Switch Module (SSM) Functions 60
Left Control Lever 62
Right Control Lever 63
Pilot Shutoff Lever 63
Opening Upper Front (Secondary Exit) Window 64
Tertiary Exit Tool 64
Removing and Storing Lower Front Window 65
Opening Cab Door Window 65
Unfolding and Folding Sunshade 66
Opening and Closing the Roof Hatch 66
Fire Extinguisher Mounting Location 67
Cab Dome Light 67
Adjusting the Mechanical Suspension Seat 68
Seat Heater—If Equipped 69
Adjusting Armrest Height 69
Operating the Radio 70
Cab Heater and Air Conditioner 71
Operation—Operating the Machine 73
Before Starting Work 73
Inspect Machine Daily Before Starting 73
Operator’s Daily Machine Check Before Starting 74
Battery Disconnect Switch 74
Engine Break-In Period 75
Starting the Engine 75
Operating Fuel Fired Coolant Heater—If Equipped 78
Cold Weather Warmup 81
Control Lever Operation 81
Operating in Water and Mud 82
Travel Pedals and Levers 82
Parking the Machine 83
Loading and Unloading for Transport 85
Towing Procedure 88
Lifting 89
Controlled Load Lowering Device (CLLD)—If Equipped 89
Lowering Boom—Hydraulic System or Engine Malfunction 90
Lowering Boom Without Electrical Power 90
Hydraulic Circuit Pressure Release 92
Installing Attachments 95
Operation—Monitor Operation 96
Primary Display Unit (PDU) 96
Monitor Functions 97
Monitor—Normal Display 98
Monitor—Indicators 99
Main Menu 100
Main Menu—Operation 100
Main Menu—Operation—Stop Watch 100
Main Menu—Operation—Job Timer 100
Main Menu—Diagnostics 101
Main Menu—Diagnostics—Codes 101
Main Menu—Diagnostics—Codes—Active and Stored Codes 101
Main Menu—Diagnostics—Machine Information 101
Main Menu—Diagnostics—Machine Information—Machine Readings 102
Main Menu—Diagnostics—Machine Information—Engine Readings 102
Main Menu—Diagnostics—Machine Information—JDLink Readings 102
Main Menu—Diagnostics—Controller ID 103
Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit 103
Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit 103
Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit 103
Main Menu—Diagnostics—Controller ID—JDLink 103
Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module 104
Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control 104
Main Menu—Diagnostics—Machine ID 104
Main Menu—Diagnostics—Machine ID—Machine VIN 104
Main Menu—Diagnostics—Machine ID—Model 104
Main Menu—Diagnostics—Machine ID—Machine Hours 104
Main Menu—Diagnostics—Software Delivery 105
Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled 105
Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update 106
Main Menu—Diagnostics—Switch Module 107
Main Menu—Diagnostics—Switch Module—Sealed Switch Module 107
Main Menu—Setup 107
Main Menu—Setup—Monitor 107
Main Menu—Setup—Monitor—Time 108
Main Menu—Setup—Monitor—Language 108
Main Menu—Setup—Monitor—Adjust Brightness 108
Main Menu—Setup—Monitor—Adjust Contrast 108
Main Menu—Setup—Antitheft/Security 109
Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access 109
Main Menu—Setup—Antitheft/Security—Security 109
Main Menu—Setup—Antitheft/Security—Change Owner Pin 110
Main Menu—Setup—Antitheft/Security—Manage Operator Pin 110
Main Menu—Setup—Antitheft/Security—Manage Transport Pin 111
Main Menu—Setup—Antitheft/Security—Operator Logout 111
Main Menu—Setup—Machine Preferences 111
Main Menu—Setup—Machine Preferences—Turbo Cooldown 112
Main Menu—Setup—Machine Preferences—Hammer Move 112
Main Menu—Setup—Machine Preferences—Hammer Flow Settings 112
Main Menu—Setup—Machine Preferences—Camera Mode 112
Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time 113
Main Menu—Setup—Machine Preferences—Auto Boost 113
Main Menu—Setup—Machine Configuration 113
Main Menu—Setup—Machine Configuration—Machine VIN 113
Maintenance—Machine 114
Alternative and Synthetic Lubricants 114
Hydraulic Oil 115
Swing Gear Case Oil 116
Track Drive Gear Case Oil 116
Grease with Molybdenum Disulfide 117
Diesel Fuel 118
Lubricity of Diesel Fuel 119
Handling and Storing Diesel Fuel 119
Biodiesel Fuel 120
Testing Diesel Fuel 121
Supplemental Diesel Fuel Additives 121
Minimizing the Effect of Cold Weather on Diesel Engines 122
Heavy Duty Diesel Engine Coolant 123
Drain Intervals for Diesel Engine Coolant 124
John Deere COOL-GARD™ II Coolant Extender 124
Supplemental Coolant Additives 125
Operating in Warm Temperature Climates 125
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 126
Testing Diesel Engine Coolant 127
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 128
Diesel Engine Oil 129
Diesel Engine Oil — Tier 3 and Stage IIIA 130
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 131
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 132
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 133
Maintenance—Periodic Maintenance 134
Service Machine at Specified Intervals 134
Check the Hour Meter Regularly 134
Prepare Machine for Maintenance 134
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 134
Hydraulic Hammer Attachment 135
Service Intervals 136
Required Parts 138
Maintenance Legend 140
Maintenance—As Required 143
Check and Adjust Track Tension 143
Inspect Bucket Joint O-Ring 144
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 144
Drain Primary Fuel Filter and Water Separator 145
Drain Secondary Fuel Filter and Water Separator 145
Drain Final Fuel Filter 146
Lubricate Cab Door Hinges 146
Maintenance—Every 10 Hours or Daily 147
Check Engine Oil Level 147
Check Hydraulic Tank Oil Level 148
Lubricate Boom, Arm, Bucket, and Cylinders 149
Lubricate Boom Cylinder Base Ends 150
Check Engine Coolant Level 150
Maintenance—Every 50 Hours 151
Check and Clean Air Filter Dust Unloader Valve 151
Lubricate Swing Bearing 151
Maintenance—Initial Service—250 Hours 152
Drain and Refill Engine Break-In Oil and Replace Engine Oil Filter (S N 1YNE21A_ _ _ _400021—400200), (S N 1YNE23A_ _ _ _400201) 152
Replace Primary Fuel Filter and Water Separator (S N 1YNE21A_ _ _ _400021—400200), (S N 1YNE23A_ _ _ _400201) 154
Replace Secondary Fuel Filter and Water Separator (S N 1YNE21A_ _ _ _400021—400200), (S N 1YNE23A_ _ _ _400201) 155
Replace Final Fuel Filter (S N 1YNE21A_ _ _ _400021—400200), (S N 1YNE23A_ _ _ _400201) 156
Maintenance—Every 250 Hours 157
Take Engine Oil Sample 157
Maintenance—Initial Service—500 Hours 158
Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter (S N 1YNE23A_ _ _ _400202—) 158
Replace Primary Fuel Filter and Water Separator (S N 1YNE23A_ _ _ _400202—) 158
Replace Secondary Fuel Filter and Water Separator (S N 1YNE23A_ _ _ _400202—) 158
Replace Final Fuel Filter (S N 1YNE23A_ _ _ _400202—) 158
Maintenance—Every 500 Hours 159
Drain and Refill Engine Oil and Replace Engine Oil Filter 159
Drain Water and Sediment from Fuel Tank Sump 159
Replace Primary Fuel Filter and Water Separator 160
Replace Secondary Fuel Filter and Water Separator 160
Replace Final Fuel Filter 160
Check Swing Gear Pinion Grease Level 160
Check Swing Gear Case Oil Level 161
Check Track Drive Gear Case Oil Level 161
Take Fluid Samples 162
Maintenance—Every 1000 Hours 163
Drain and Refill Swing Gear Case Oil 163
Drain and Refill Track Drive Gear Case Oil 164
Replace Cab Fresh Air and Recirculating Air Filters 164
Replace Engine Air Filters and Dust Unloader Valve 165
Lubricate Swing Gear Case Bearing 166
Check Swing Bearing Bolts 166
Maintenance—Every 2000 Hours 167
Drain and Refill Hydraulic Oil 167
Replace Hydraulic Tank Breather Filter 169
Clean Hydraulic Tank Suction Strainer 170
Replace Hydraulic Oil Return Filter 171
Replace Hydraulic Pilot Oil Filter 172
Clean Case Drain Screen Fittings 172
Check Engine Coolant 173
Inspect Belt 174
Adjust Engine Valve Clearance 174
Maintenance—Every 4000 Hours 175
Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only 175
Maintenance—Every 6000 Hours 176
Drain and Refill Engine Coolant 176
Miscellaneous—Machine 178
Welding On Machine 178
Welding Near Electronic Control Units 178
Keep Electronic Control Unit Connectors Clean 178
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 178
Do Not Service Control Valves, Cylinders, Pumps, or Motors 178
Precautions for Alternator and Regulator 179
Handling Batteries Safely 179
Using Battery Charger 180
Using Booster Batteries—24-Volt System 181
Check, Clean, and Tighten Battery Terminals 182
Replacing Batteries 183
Removing and Installing Batteries 184
Replacing Fuses 185
Accessory Outlets 187
Clean Cooling Package 188
Clean Cooling Package Screen—If Equipped 189
Bleed Fuel System 190
Fill Fuel Tank 190
Fuel Refill Pump Operation—If Equipped 191
Check Air Intake Hoses 192
Clean the Crankcase Vent Tube 192
Clean the Machine Regularly 193
Removing the Bucket 194
Adjust Bucket Pivot End Play 195
Replacing Bucket Teeth 198
Replacing Bucket Side Cutters 199
Track Sag General Information 199
JDLink™ Machine Monitoring System (MMS)—If Equipped 199
Check Polycarbonate Roof Hatch—If Equipped 200
Check Track Shoe Hardware 200
Clean Fuel Filler Neck Strainer (As Needed) 201
Check Bolt-Nut Torque 201
Hardware Torque Specifications 201
Unified Inch Bolt and Screw Torque Values 202
Metric Bolt and Screw Torque Values 203
Miscellaneous—Operational Checkout 204
Operational Checkout Procedure 204
Diagnostic Trouble Codes (DTCs) Check 204
Operational Checks—Ignition Off, Engine Off Checks 204
Operational Checks—Ignition On, Engine Off Checks 205
Operational Checks—Ignition On, Engine On Checks 214
Miscellaneous—Troubleshooting 238
Troubleshooting Procedure 238
Engine 239
Hydraulic System 242
Electrical System 244
Miscellaneous—Storage 247
Prepare Machine for Storage 247
Preparing Machine after Storage 247
Miscellaneous—Machine Numbers 249
Record Product Identification Number (PIN) 249
Record Engine Serial Number 249
Record Travel Motor Serial Numbers 250
Record Swing Motor Serial Number 250
Hydraulic Pump Serial Number 250
Keep Proof of Ownership 250
Keep Machines Secure 251
Miscellaneous—Specifications 252
Engine Specifications 252
Drain and Refill Capacities 253
Machine Specifications 254
Working Ranges 256
Lift Capacity 258
Eurasian Economic Union 259
Machine Design Life 259
Page Number 23
Section 1-1 27
Section 1-2 28
Section 1-3 37
Section 1-4 43
Section 1-5 46
Section 2-1 58
Section 2-2 73
Section 2-3 96
Section 3-1 114
Section 3-2 134
Section 3-3 143
Section 3-4 147
Section 3-5 151
Section 3-6 152
Section 3-7 157
Section 3-8 158
Section 3-9 159
Section 3-10 163
Section 3-11 167
Section 3-12 175
Section 3-13 176
Section 4-1 178
Section 4-2 204
Section 4-3 238
Section 4-4 247
Section 4-5 249
Section 4-6 252

S.V 04/24