John Deere E240 & E240LC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E240 & E240LC Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere E240 & E240LC Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: OMT358612X19_70
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: E240, E240LC
• Series: E SERIES
• Serial:
  • PIN: 1YNE24AL_ _D500201—
  • PIN: 1YNE24AL_ _C500201—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E240 & E240LC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Information for Eurasian Economic Union Technical Regulations Compliance 28
Recognize Safety Information 28
Follow Safety Instructions 29
Operate Only If Qualified 29
Wear Protective Equipment 29
Avoid Unauthorized Machine Modifications 30
Inspect Machine 30
Stay Clear of Moving Parts 30
Avoid High-Pressure Fluids 31
Avoid High-Pressure Oils 31
Work In Ventilated Area 32
Avoid Static Electricity Risk When Refueling 32
High Debris Applications 32
In Case of Machine Fire 33
Prevent Fires 33
Clean Debris from Machine 34
Prevent Battery Explosions 34
Handle Chemical Products Safely 34
Handle Starting Fluid Safely 35
Decommissioning — Proper Recycling and Disposal of Fluids and Components 35
Prepare for Emergencies 36
Add Cab Guarding for Special Uses 36
Safety—Operating Precautions 37
Use Steps and Handholds Correctly 37
Start Only From Operator’s Seat 37
Use and Maintain Seat Belt 37
Prevent Unintended Machine Movement 37
Avoid Work Site Hazards 38
Keep Riders Off Machine 38
Avoid Backover Accidents 39
Avoid Machine Tip Over and Machine Damage 39
Use Special Care When Operating 39
Avoid Power Lines 40
Inspect and Maintain ROPS 40
Keep the Operator Protective Structure (OPS) in Place 40
Operating on Slopes 40
Use Special Care When Lifting Objects 41
Travel Safely 41
Prevent Acid Burns 42
Add and Operate Attachments Safely 42
Do Not Lift Objects 42
Safety—Maintenance Precautions 43
Park and Prepare for Service Safely 43
Service Cooling System Safely 43
Service Machines Safely 43
Use Proper Lifting Equipment 44
Remove Paint Before Welding or Heating 44
Make Welding Repairs Safely 44
Drive Metal Pins Safely 45
Safety—Safety Signs 46
Safety Signs 46
Operation—Operator’s Station 58
Pedals, Levers, and Panels 58
Engine Speed Dial 58
Sealed Switch Module (SSM) 59
Sealed Switch Module (SSM) Functions 60
Left Control Lever 62
Right Control Lever 63
Pilot Shutoff Lever 63
Opening Upper Front (Secondary Exit) Window 64
Tertiary Exit Tool 64
Removing and Storing Lower Front Window 65
Opening Cab Door Window 65
Unfolding and Folding Sunshade 66
Opening and Closing the Roof Hatch 66
Fire Extinguisher Mounting Location 67
Cab Dome Light 67
Adjusting the Mechanical Suspension Seat 68
Seat Heater—If Equipped 69
Adjusting Armrest Height 69
Operating the Radio 70
Cab Heater and Air Conditioner 71
Operation—Operating the Machine 73
Before Starting Work 73
Operator’s Daily Machine Check Before Starting 73
Battery Disconnect Switch 74
Engine Break-In Period 74
Starting the Engine 75
Operating Fuel Fired Coolant Heater—If Equipped 77
Cold Weather Warmup 80
Control Lever Operation 80
Operating in Water and Mud 81
Travel Pedals and Levers 81
Parking the Machine 82
Loading and Unloading for Transport 84
Towing Procedure 87
Lifting 88
Controlled Load Lowering Device (CLLD)—If Equipped 88
Lowering Boom—Hydraulic System or Engine Malfunction 89
Lowering Boom Without Electrical Power 89
Hydraulic Circuit Pressure Release 91
Installing Attachments 94
Operation—Monitor Operation 95
Primary Display Unit (PDU) 95
Monitor Functions 96
Monitor—Normal Display 97
Monitor—Indicators 98
Main Menu 99
Main Menu—Operation 99
Main Menu—Operation—Stop Watch 99
Main Menu—Operation—Job Timer 99
Main Menu—Diagnostics 100
Main Menu—Diagnostics—Codes 100
Main Menu—Diagnostics—Codes—Active and Stored Codes 100
Main Menu—Diagnostics—Machine Information 100
Main Menu—Diagnostics—Machine Information—Machine Readings 101
Main Menu—Diagnostics—Machine Information—Engine Readings 101
Main Menu—Diagnostics—Machine Information—JDLink Readings—If Equipped 101
Main Menu—Diagnostics—Controller ID 102
Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit 102
Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit 102
Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit 102
Main Menu—Diagnostics—Controller ID—JDLink—If Equipped 102
Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module 103
Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control 103
Main Menu—Diagnostics—Machine ID 103
Main Menu—Diagnostics—Machine ID—Machine VIN 103
Main Menu—Diagnostics—Machine ID—Model 103
Main Menu—Diagnostics—Machine ID—Machine Hours 103
Main Menu—Diagnostics—Software Delivery 104
Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled 104
Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update 105
Main Menu—Diagnostics—Switch Module 106
Main Menu—Diagnostics—Switch Module—Sealed Switch Module 106
Main Menu—Setup 106
Main Menu—Setup—Monitor 106
Main Menu—Setup—Monitor—Time 107
Main Menu—Setup—Monitor—Language 107
Main Menu—Setup—Monitor—Adjust Brightness 107
Main Menu—Setup—Monitor—Adjust Contrast 107
Main Menu—Setup—Antitheft/Security 108
Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access 108
Main Menu—Setup—Antitheft/Security—Security 108
Main Menu—Setup—Antitheft/Security—Change Owner Pin 109
Main Menu—Setup—Antitheft/Security—Manage Operator Pin 109
Main Menu—Setup—Antitheft/Security—Manage Transport Pin 110
Main Menu—Setup—Antitheft/Security—Operator Logout 110
Main Menu—Setup—Machine Preferences 110
Main Menu—Setup—Machine Preferences—Turbo Cooldown 111
Main Menu—Setup—Machine Preferences—Hammer Move 111
Main Menu—Setup—Machine Preferences—Hammer Flow Settings 111
Main Menu—Setup—Machine Preferences—Camera Mode 111
Main Menu—Setup—Machine Preferences—Auto Fan Reversing—If Equipped 112
Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time 112
Main Menu—Setup—Machine Preferences—Auto Boost 112
Main Menu—Setup—Machine Configuration 112
Main Menu—Setup—Machine Configuration—Machine VIN 112
Maintenance—Machine 113
Alternative and Synthetic Lubricants 113
Hydraulic Oil 114
Swing Gear Case Oil 115
Track Drive Gear Case Oil 115
Grease with Molybdenum Disulfide 116
Diesel Fuel 117
Lubricity of Diesel Fuel 118
Handling and Storing Diesel Fuel 118
Biodiesel Fuel 119
Testing Diesel Fuel 120
Supplemental Diesel Fuel Additives 120
Minimizing the Effect of Cold Weather on Diesel Engines 121
Heavy Duty Diesel Engine Coolant 122
Drain Intervals for Diesel Engine Coolant 123
John Deere COOL-GARD™ II Coolant Extender 123
Supplemental Coolant Additives 124
Operating in Warm Temperature Climates 124
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 125
Testing Diesel Engine Coolant 126
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 127
Diesel Engine Oil 128
Diesel Engine Oil — Tier 3 and Stage IIIA 129
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 130
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 131
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 132
Maintenance—Periodic Maintenance 133
Service Machine at Specified Intervals 133
Check the Hour Meter Regularly 133
Prepare Machine for Maintenance 133
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 133
Hydraulic Hammer Attachment 134
Service Intervals 135
Required Parts 137
Maintenance Legend 138
Maintenance—As Required 140
Check and Adjust Track Tension 140
Inspect Bucket Joint O-Ring 141
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 141
Drain Primary Fuel Filter and Water Separator 142
Drain Secondary Fuel Filter and Water Separator 142
Drain Final Fuel Filter 143
Lubricate Cab Door Hinges 143
Maintenance—Every 10 Hours or Daily 144
Check Engine Oil Level 144
Check Hydraulic Tank Oil Level 145
Lubricate Boom, Arm, Bucket, and Cylinders 146
Lubricate Boom Cylinder Base Ends 147
Check Engine Coolant Level 147
Maintenance—Every 50 Hours 148
Check and Clean Air Filter Dust Unloader Valve 148
Lubricate Swing Bearing 148
Maintenance—Every 250 Hours 149
Take Engine Oil Sample 149
Maintenance—Initial Service—500 Hours 150
Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter 150
Replace Primary Fuel Filter and Water Separator 152
Replace Secondary Fuel Filter and Water Separator 153
Replace Final Fuel Filter 154
Maintenance—Every 500 Hours 155
Drain and Refill Engine Oil and Replace Engine Oil Filter 155
Drain Water and Sediment from Fuel Tank Sump 155
Replace Primary Fuel Filter and Water Separator 156
Replace Secondary Fuel Filter and Water Separator 156
Replace Final Fuel Filter 156
Check Swing Gear Pinion Grease Level 156
Check Swing Gear Case Oil Level 157
Check Track Drive Gear Case Oil Level 157
Take Fluid Samples 158
Maintenance—Every 1000 Hours 159
Drain and Refill Swing Gear Case Oil 159
Drain and Refill Track Drive Gear Case Oil 160
Replace Cab Fresh Air and Recirculating Air Filters 160
Replace Engine Air Filters and Dust Unloader Valve 161
Lubricate Swing Gear Case Bearing 162
Maintenance—Every 2000 Hours 163
Drain and Refill Hydraulic Oil 163
Replace Hydraulic Tank Breather Filter 165
Clean Hydraulic Tank Suction Strainer 166
Replace Hydraulic Oil Return Filter 167
Replace Hydraulic Pilot Oil Filter – If Equipped 168
Clean Case Drain Screen Fittings 168
Check Engine Coolant 169
Inspect Belt 170
Adjust Engine Valve Clearance 170
Maintenance—Every 4000 Hours 171
Replace Engine Crankshaft Damper 171
Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only 171
Maintenance—Every 6000 Hours 172
Drain and Refill Engine Coolant 172
Miscellaneous—Machine 174
Welding On Machine 174
Welding Near Electronic Control Units 174
Keep Electronic Control Unit Connectors Clean 174
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 174
Do Not Service Control Valves, Cylinders, Pumps, or Motors 174
Precautions for Alternator and Regulator 175
Handling Batteries Safely 175
Using Battery Charger 176
Using Booster Batteries—24-Volt System 177
Check, Clean, and Tighten Battery Terminals 178
Replacing Batteries 179
Removing and Installing Batteries 180
Replacing Fuses 181
Accessory Outlets 183
Clean Cooling Package 184
Clean Cooling Package Screen—If Equipped 185
Bleed Fuel System 186
Fuel Refill Pump Operation 186
Check Air Intake Hoses 187
Clean the Crankcase Vent Tube 187
Clean the Machine Regularly 188
Removing the Bucket 189
Adjust Bucket Pivot End Play 190
Replacing Bucket Teeth 193
Replacing Bucket Side Cutters 194
Track Sag General Information 194
JDLink™ Machine Monitoring System (MMS) 194
Check Polycarbonate Roof Hatch—If Equipped 195
Check Track Shoe Hardware 195
Clean Fuel Filler Neck Strainer (As Needed) 196
Check Bolt-Nut Torque 196
Hardware Torque Specifications 196
Unified Inch Bolt and Screw Torque Values 197
Metric Bolt and Screw Torque Values 198
Miscellaneous—Operational Checkout 199
Operational Checkout Procedure 199
Diagnostic Trouble Codes (DTCs) Check 199
Operational Checks—Ignition Off, Engine Off Checks 199
Operational Checks—Ignition On, Engine Off Checks 200
Operational Checks—Ignition On, Engine On Checks 209
Miscellaneous—Troubleshooting 233
Troubleshooting Procedure 233
Engine 234
Hydraulic System 237
Electrical System 239
Miscellaneous—Storage 242
Prepare Machine for Storage 242
Preparing Machine after Storage 242
Miscellaneous—Machine Numbers 244
Record Product Identification Number (PIN) 244
Record Engine Serial Number 244
Record Travel Motor Serial Numbers 245
Record Swing Motor Serial Number 245
Hydraulic Pump Serial Number 245
Keep Proof of Ownership 245
Keep Machines Secure 246
Miscellaneous—Specifications 247
Engine Specifications 247
Drain and Refill Capacities 248
Machine Specifications 249
Working Ranges 251
Lift Capacity 252
Eurasian Economic Union 253
Machine Design Life 253
Page Number 23
Section 1-1 27
Section 1-2 28
Section 1-3 37
Section 1-4 43
Section 1-5 46
Section 2-1 58
Section 2-2 73
Section 2-3 95
Section 3-1 113
Section 3-2 133
Section 3-3 140
Section 3-4 144
Section 3-5 148
Section 3-6 149
Section 3-7 150
Section 3-8 155
Section 3-9 159
Section 3-10 163
Section 3-11 171
Section 3-12 172
Section 4-1 174
Section 4-2 199
Section 4-3 233
Section 4-4 242
Section 4-5 244
Section 4-6 247

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