John Deere E300LC Excavator Operator’s Manual OMT400978X019 PDF

Description

John Deere E300LC Excavator Operator’s Manual OMT400978X019 – PDF DOWNLOAD

Part Number (P/N): OMT400978X019_44
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E300LC
Serial Numbers (Serial):

• 1YNE30BL_ _C000001—
• 1YNE30BL_ _D000002—

TABLE OF CONTENTS:

John Deere E300LC Excavator Operator’s Manual OMT400978X019 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Information for Eurasian Economic Union Technical Regulations Compliance 36
Operate Only If Qualified 38
Recognize Safety Information 38
Prepare for Emergencies 38
Follow Safety Instructions 39
Wear Protective Equipment 39
Protect Against Noise 39
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid Unauthorized Machine Modifications 40
Control Pattern 40
Avoid High-Pressure Fluids 41
Avoid High-Pressure Oils 41
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 42
High Debris Applications 42
Prevent Fires, Clean Debris From Machine 43
In Case of Machine Fire 43
Clean Debris from Machine 44
Prevent Battery Explosions 44
Handle Chemical Products Safely 44
Handle Starting Fluid Safely 45
Decommissioning — Proper Recycling and Disposal of Fluids and Components 45
Add Cab Guarding for Special Uses 46
Safety—Operating Precautions 47
Use Steps and Handholds Correctly 47
Start Only From Operator’s Seat 47
Heated and Ventilated Operator’s Seat 47
Use and Maintain Seat Belt 48
Prevent Unintended Machine Movement 49
Avoid Work Site Hazards 50
Keep Riders Off Machine 50
Avoid Backover Accidents 51
Avoid Machine Tip Over and Machine Damage 51
Use Special Care When Operating 52
Use Care When Swinging Machine 52
Operate Boom With Care 52
Avoid Power Lines 53
Inspect and Maintain ROPS 53
Operating on Slopes 53
Use Special Care When Lifting Objects 53
Travel Safely 54
Prevent Acid Burns 54
Add and Operate Attachments Safely 54
Safety—Maintenance Precautions 55
Park and Prepare for Service Safely 55
Service Cooling System Safely 55
Service Machines Safely 56
Service Accumulator Systems Safely 56
Use Proper Lifting Equipment 56
Remove Paint Before Welding or Heating 57
Make Welding Repairs Safely 57
Drive Metal Pins Safely 57
Safety—Safety Signs and Other Instructions 58
Safety Signs and Other Instructions 58
Operation—Operator’s Station 71
Pedals, Levers, and Panels 71
Engine Speed Dial 71
Sealed Switch Module (SSM) 72
Sealed Switch Module (SSM) Functions 73
Left Control Lever 74
Right Control Lever 75
Pilot Enable Lever 75
Opening Upper Front Window 76
Alternative Exit Tool 76
Removing and Storing Lower Front Window 77
Opening Cab Door Window 77
Unfolding and Folding Sunshade 78
Opening and Closing the Roof Hatch 78
Fire Extinguisher Mounting Location 79
Cab Dome Light 79
Using the Seat Belt 80
Adjusting the Mechanical Suspension Seat 81
Adjusting the Air Suspension Seat—If Equipped 82
Seat Heater—If Equipped 83
Adjusting Armrest Height 83
Operating the Radio 84
Operating the Premium Radio—If Equipped 85
Cab Heater and Air Conditioner 86
Operation—Monitor Operation 87
Primary Display Unit (PDU) 87
Monitor—Runtime Screen 88
Monitor—Indicators 89
Menu 91
Menu—Diagnostics 92
Menu—Fuel Consumption 93
Menu—Display Settings 94
Menu—Job Timer 94
Menu—Maintenance 94
Menu—Aux Hydraulics—If Equipped 95
Menu—Machine Setup 96
Menu—Machine Fan 96
Menu—About 97
Menu—Security 98
Menu—Camera—If Equipped 99
Menu—Software Update 100
Operation—Operating the Machine 101
Before Starting Work 101
Inspect Machine Daily Before Starting 101
Battery Disconnect Switch 102
Engine Break-In Period 102
Starting the Engine 103
Cold Weather Warmup 105
Control Lever Operation 105
Operating in Water and Mud 106
Travel Pedals and Levers 106
Parking the Machine 107
Loading Machine for Transport 109
Light-Duty Towing Procedure 111
Recovering the Machine 112
Lifting 113
Controlled Load Lowering Device (CLLD)—If Equipped 114
Lowering Boom—Hydraulic System or Engine Malfunction 115
Hydraulic Circuit Pressure Release 116
Installing Attachments 120
Maintenance—Machine 121
Required Emission-Related Information 121
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 123
Supplemental Diesel Fuel Additives 124
Fuel Filters 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Diesel Engine Break-In™ Oil 126
Diesel Engine Oil — Tier 2 and Stage II 127
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 128
Diesel Engine Oil — Tier 3 and Stage IIIA 129
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 130
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 131
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 132
Water Quality for Mixing with Coolant Concentrate 133
Operating in Warm Temperature Climates 133
Testing Coolant Freeze Point 134
Disposing of Coolant 134
Alternative and Synthetic Lubricants 135
Lubricant Storage 135
Mixing of Lubricants 135
Hydraulic Oil 136
Swing Gear Case Oil 136
Track Drive Gear Case Oil 137
Grease with Molybdenum Disulfide 137
Maintenance—Periodic Maintenance 138
Service Machine at Specified Intervals 138
Check the Hour Meter Regularly 138
Prepare Machine for Maintenance 138
Fuel Tank 139
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 139
Hydraulic Hammer Attachment 140
Service Intervals 141
Required Parts 143
Maintenance Legend 145
Maintenance—As Required 147
Check and Adjust Track Tension 147
Check or Clean Track Frames 148
Inspect or Replace Bucket Joint O-Rings 148
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 149
Drain Auxiliary Fuel Filter Water Separator 149
Drain Primary Fuel Filter 150
Drain Final Fuel Filter 150
Lubricate Cab Door Hinges 150
Maintenance—Every 10 Hours or Daily 151
Check Engine Oil Level 151
Check Hydraulic Tank Oil Level 152
Check Engine Coolant Level 153
Check and Clean Air Filter Dust Unloader Valve 154
Lubricate Bucket and Linkage 154
Maintenance—Every 50 Hours 156
Lubricate Boom, Arm, and Cylinders 156
Lubricate Boom Cylinder Base Ends 157
Maintenance—Initial 100 Hours 158
Check and Adjust Track Shoe Cap Screw Torque 158
Maintenance—Every 250 Hours 159
Lubricate Swing Bearing 159
Take Engine Oil Sample 159
Maintenance—Every 500 Hours 160
Drain and Refill Engine Oil and Replace Engine Oil Filter 160
Replace Auxiliary Fuel Filter 162
Replace Primary Fuel Filter 163
Replace Final Fuel Filter 164
Drain Water and Sediment From Fuel Tank Sump 164
Check Swing Gear Pinion Grease Level 165
Check Swing Gear Case Oil Level 165
Check Track Drive Gear Case Oil Level 166
Take Fluid Samples 166
Maintenance—Every 1000 Hours 167
Drain and Refill Swing Gear Case Oil 167
Drain and Refill Track Drive Gear Case Oil 168
Replace Cab Fresh Air and Recirculating Air Filters 168
Replace Engine Air Filters and Dust Unloader Valve 169
Lubricate Swing Gear Case Bearing 170
Maintenance—Every 2000 Hours 171
Replace Hydraulic Tank Breather Filter 171
Replace Hydraulic Oil Return Filter 172
Inspect and Clean Hydraulic Pilot Mesh Filter 173
Clean Case Drain Screen Fittings 173
Inspect Belt 174
Adjust Engine Valve Clearance 174
Maintenance—Every 4000 Hours 175
Drain and Refill Hydraulic Oil 175
Clean Hydraulic Tank Suction Strainer 178
Clean Hydraulic Tank Magnetic Plug 179
Replace Engine Crankshaft Damper 179
Maintenance—Every 6000 Hours 180
Drain and Refill Engine Coolant 180
Miscellaneous—Machine 182
Clean Machine Regularly 182
Inspect Seat Belt 183
Replacing Seat Belt 184
Bleed Fuel System 184
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 184
Do Not Service Control Valves, Cylinders, Pumps, or Motors 185
Precautions for Alternator and Regulator 185
Store Batteries at Proper Temperature 185
Handling, Checking, and Servicing Batteries Carefully 186
Using Battery Charger 187
Using Booster Batteries—24-Volt System 189
Removing and Installing Batteries 190
Replacing Batteries 191
Welding on Machine 191
Keep Electronic Control Unit Connectors Clean 192
JDLink™ Machine Monitoring System (MMS)—If Equipped 192
Check, Clean, and Tighten Battery Terminals 193
Replacing Fuses 194
Keep ROPS Installed Properly 197
Remove and Install Halogen Bulbs 198
Track Sag General Information 198
Check Track Shoe Hardware 199
Accessory Power Outlets 199
Clean Cooling Package 200
Clean Cooling Package Trash Screens—If Equipped 201
Fill Fuel Tank 201
Fuel Refill Pump Operation—If Equipped 202
Check Air Intake Hose 203
Clean the Crankcase Vent Tube 204
Removing the Bucket 205
Adjust Bucket Pivot End Play 205
Replacing Bucket Teeth 207
Replacing Bucket Side Cutters 207
Clean Fuel Filler Neck Strainer 209
Check Polycarbonate Roof Hatch—If Equipped 209
Check Bolt-Nut Torque 209
Hardware Torque Specifications 210
Unified Inch Bolt and Screw Torque Values 211
Metric Bolt and Screw Torque Values 212
Miscellaneous—Operational Checkout 213
Operational Checkout Procedure 213
Diagnostic Trouble Codes (DTCs) Check 213
Operational Checks—Ignition Off, Engine Off Checks 213
Operational Checks—Ignition On, Engine Off Checks 214
Operational Checks—Ignition On, Engine On Checks 221
Miscellaneous—Troubleshooting 247
Troubleshooting Procedure 247
Software Update 247
Engine 248
Hydraulic System 251
Electrical System 253
Miscellaneous—Storage 256
Prepare Machine for Storage 256
Preparing Machine after Storage 256
Miscellaneous—Machine Numbers 258
Record Product Identification Number (PIN) 258
Record Engine Serial Number 258
Record Travel Motor Serial Numbers 259
Record Swing Motor Serial Number 259
Hydraulic Pump Serial Number 259
Keep Proof of Ownership 259
Keep Machines Secure 260
Miscellaneous—Specifications 261
Engine Specifications 261
Drain and Refill Capacities 262
Machine Specifications 263
Working Ranges 265
Lift Capacity 267
Eurasian Economic Union 268
Machine Design Life 268
Page Number 31
Section 1-1 35
Section 1-2 36
Section 1-3 47
Section 1-4 55
Section 1-5 58
Section 2-1 71
Section 2-2 87
Section 2-3 101
Section 3-1 121
Section 3-2 138
Section 3-3 147
Section 3-4 151
Section 3-5 156
Section 3-6 158
Section 3-7 159
Section 3-8 160
Section 3-9 167
Section 3-10 171
Section 3-11 175
Section 3-12 180
Section 4-1 182
Section 4-2 213
Section 4-3 247
Section 4-4 256
Section 4-5 258
Section 4-6 261

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