John Deere E380LC & E400LC Excavator Operator’s Manual OMT401464X19 PDF

Description

John Deere E380LC & E400LC Excavator Operator’s Manual OMT401464X19 – PDF DOWNLOAD

Part Number (P/N): OMT401464X19_44
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E380LC, E400LC
Serial Numbers (Serial):

• 1YNE38BL_ _CXXXXXX—
• 1YNE38BL_ _DXXXXXX—
• 1YNE40BL_ _CXXXXXX—
• 1YNE40BL_ _DXXXXXX—

TABLE OF CONTENTS:

John Deere E380LC & E400LC Excavator Operator’s Manual OMT401464X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 36
Information for Eurasian Economic Union Technical Regulations Compliance 36
Recognize Safety Information 38
Follow Safety Instructions 38
Operate Only If Qualified 39
Wear Protective Equipment 39
Protect Against Noise 39
Avoid Unauthorized Machine Modifications 39
Control Pattern 40
Inspect Machine 40
Stay Clear of Moving Parts 40
Avoid High-Pressure Fluids 40
Work In Ventilated Area 41
Avoid Static Electricity Risk When Refueling 41
High Debris Applications 41
In Case of Machine Fire 42
Prevent Fires, Clean Debris From Machine 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Prepare for Emergencies 45
Add Cab Guarding for Special Uses 45
Safety—Operating Precautions 46
Use Steps and Handholds Correctly 46
Start Only From Operator’s Seat 46
Use and Maintain Seat Belt 46
Heated and Ventilated Operator’s Seat 47
Prevent Unintended Machine Movement 48
Avoid Work Site Hazards 49
Keep Riders Off Machine 49
Avoid Backover Accidents 50
Avoid Machine Tip Over and Machine Damage 50
Use Special Care When Operating 51
Use Care When Swinging Machine 51
Operate Boom With Care 51
Avoid Power Lines 52
Inspect and Maintain ROPS 52
Operating on Slopes 52
Use Special Care When Lifting Objects 52
Travel Safely 53
Prevent Acid Burns 53
Add and Operate Attachments Safely 53
Safety—Maintenance Precautions 54
Park and Prepare for Service Safely 54
Service Cooling System Safely 54
Service Machines Safely 55
Service Accumulator Systems Safely 55
Use Proper Lifting Equipment 55
Remove Paint Before Welding or Heating 56
Make Welding Repairs Safely 56
Drive Metal Pins Safely 56
Safety—Safety Signs and Other Instructions 57
Safety Signs and Other Instructions 57
Operation—Operator’s Station 71
Pedals, Levers, and Panels 71
Engine Speed Dial 71
Sealed Switch Module (SSM) 72
Sealed Switch Module (SSM) Functions 73
Left Control Lever 75
Right Control Lever 75
Pilot Enable Lever 76
Opening Upper Front Window 76
Alternative Exit Tool 77
Removing and Storing Lower Front Window 77
Opening Cab Door Window 78
Unfolding and Folding Sunshade 78
Opening and Closing the Roof Hatch 79
Fire Extinguisher Mounting Location 79
Cab Dome Light 80
Adjusting the Mechanical Suspension Seat 81
Adjusting the Air Suspension Seat—If Equipped 82
Seat Heater—If Equipped 83
Adjusting Armrest Height 83
Operating the Radio 84
Operating the Premium Radio—If Equipped 85
Cab Heater and Air Conditioner 86
Operation—Monitor Operation 87
Primary Display Unit (PDU) 87
Monitor—Runtime Screen 88
Monitor—Indicators 89
Menu 91
Menu—Diagnostics 92
Menu—Fuel Consumption 93
Menu—Display Settings 94
Menu—Job Timer 94
Menu—Maintenance 94
Menu—Aux Hydraulics—If Equipped 95
Menu—Machine Setup 96
Menu—Machine Fan 96
Menu—About 97
Menu—Security 98
Menu—Camera—If Equipped 99
Menu—Software Update 100
Operation—Operating the Machine 101
Before Starting Work 101
Inspect Machine Daily Before Starting 101
Battery Disconnect Switch 102
Engine Break-In Period 102
Starting the Engine 103
Cold Weather Warmup 105
Control Lever Operation 105
Operating in Water and Mud 106
Travel Pedals and Levers 106
Parking the Machine 107
Loading and Unloading for Transport 109
Light-Duty Towing Procedure 111
Recovering the Machine 112
Lifting 113
Controlled Load Lowering Device (CLLD)—If Equipped 114
Lowering Boom—Hydraulic System or Engine Malfunction 115
Hydraulic Circuit Pressure Release 116
Installing Attachments 120
Maintenance—Machine 121
Required Emission-Related Information 121
Diesel Fuel 121
Lubricity of Diesel Fuel 122
Handling and Storing Diesel Fuel 122
Biodiesel Fuel 123
Testing Diesel Fuel 123
Supplemental Diesel Fuel Additives 124
Fuel Filters 124
Minimizing the Effect of Cold Weather on Diesel Engines 125
Diesel Engine Break-In™ Oil 126
Diesel Engine Oil — Tier 2 and Stage II 127
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 128
Diesel Engine Oil — Tier 3 and Stage IIIA 129
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 130
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 131
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 132
Water Quality for Mixing with Coolant Concentrate 133
Operating in Warm Temperature Climates 133
Testing Coolant Freeze Point 134
Disposing of Coolant 134
Alternative and Synthetic Lubricants 135
Lubricant Storage 135
Mixing of Lubricants 135
Hydraulic Oil 136
Swing Gear Case Oil 136
Track Drive Gear Case Oil 137
Grease with Molybdenum Disulfide 137
Maintenance—Periodic Maintenance 138
Service Machine at Specified Intervals 138
Check the Hour Meter Regularly 138
Prepare Machine for Maintenance 138
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 138
Hydraulic Hammer Attachment 139
Service Intervals 140
Required Parts 142
Maintenance Legend 143
Maintenance—As Required 145
Check and Adjust Track Tension 145
Check or Clean Track Frames 146
Inspect or Replace Bucket Joint O-Rings 146
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 147
Drain Auxiliary Fuel Filter Water Separator 147
Drain Primary Fuel Filter 148
Drain Final Fuel Filter 148
Lubricate Cab Door Hinges 148
Maintenance—Every 10 Hours or Daily 149
Check Engine Oil Level 149
Check Hydraulic Tank Oil Level 150
Check Engine Coolant Level 151
Check and Clean Air Filter Dust Unloader Valve 152
Lubricate Bucket and Linkage 152
Maintenance—Every 50 Hours 154
Lubricate Boom, Arm, and Cylinders 154
Lubricate Boom Cylinder Base Ends 154
Maintenance—Initial 100 Hours 155
Check and Adjust Track Shoe Cap Screw Torque 155
Maintenance—Every 250 Hours 156
Lubricate Swing Bearing 156
Take Engine Oil Sample 156
Maintenance—Every 500 Hours 157
Drain and Refill Engine Oil and Replace Engine Oil Filter 157
Replace Auxiliary Fuel Filter 159
Replace Primary Fuel Filter 160
Replace Final Fuel Filter 161
Drain Water and Sediment From Fuel Tank Sump 162
Check Swing Gear Pinion Grease Level 162
Check Swing Gear Case Oil Level 163
Check Track Drive Gear Case Oil Level 163
Take Fluid Samples 164
Maintenance—Every 1000 Hours 165
Drain and Refill Swing Gear Case Oil 165
Drain and Refill Track Drive Gear Case Oil 166
Replace Cab Fresh Air and Recirculating Air Filters 166
Replace Engine Air Filters and Dust Unloader Valve 167
Lubricate Swing Gear Case Bearing 168
Maintenance—Every 2000 Hours 169
Replace Hydraulic Tank Breather Filter 169
Replace Hydraulic Oil Return Filter 170
Inspect and Clean Hydraulic Pilot Mesh Filter 171
Clean Case Drain Screen Fittings 171
Inspect Belt 172
Adjust Engine Valve Clearance 172
Maintenance—Every 4000 Hours 173
Drain and Refill Hydraulic Oil 173
Clean Hydraulic Tank Suction Strainer 176
Clean Hydraulic Tank Magnetic Plug 177
Replace Engine Crankshaft Damper 177
Maintenance—Every 6000 Hours 178
Drain and Refill Engine Coolant 178
Miscellaneous—Machine 180
Clean Machine Regularly 180
Bleed Fuel System 180
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 180
Do Not Service Control Valves, Cylinders, Pumps, or Motors 180
Precautions for Alternator and Regulator 181
Store Batteries at Proper Temperature 181
Handling, Checking, and Servicing Batteries Carefully 182
Using Battery Charger 183
Using Booster Batteries—24-Volt System 185
Removing and Installing Batteries 186
Replacing Batteries 187
Welding on Machine 187
Keep Electronic Control Unit Connectors Clean 188
JDLink™ Machine Monitoring System (MMS)—If Equipped 188
Check, Clean, and Tighten Battery Terminals 189
Replacing Fuses 190
Keep ROPS Installed Properly 193
Remove and Install Halogen Bulbs 194
Replacing Seat Belt 195
Track Sag General Information 195
Check Track Shoe Hardware 196
Accessory Power Outlets 196
Clean Cooling Package 197
Clean Cooling Package Trash Screens—If Equipped 198
Fill Fuel Tank 199
Fuel Refill Pump Operation—If Equipped 200
Check Air Intake Hose 201
Clean the Crankcase Vent Tube 202
Removing the Bucket 203
Adjust Bucket Pivot End Play 203
Replacing Bucket Teeth 205
Replacing Bucket Side Cutters 205
Clean Fuel Filler Neck Strainer 207
Check Polycarbonate Roof Hatch—If Equipped 207
Check Bolt-Nut Torque 207
Hardware Torque Specifications 208
Unified Inch Bolt and Screw Torque Values 209
Metric Bolt and Screw Torque Values 210
Miscellaneous—Operational Checkout 211
Operational Checkout Procedure 211
Diagnostic Trouble Codes (DTCs) Check 211
Operational Checks—Ignition Off, Engine Off Checks 211
Operational Checks—Ignition On, Engine Off Checks 212
Operational Checks—Ignition On, Engine On Checks 219
Miscellaneous—Troubleshooting 245
Troubleshooting Procedure 245
Software Update 245
Engine 246
Hydraulic System 249
Electrical System 251
Miscellaneous—Storage 254
Prepare Machine for Storage 254
Preparing Machine after Storage 254
Miscellaneous—Machine Numbers 256
Record Product Identification Number (PIN) 256
Record Engine Serial Number 256
Record Travel Motor Serial Numbers 257
Record Swing Motor Serial Number 257
Hydraulic Pump Serial Number 257
Keep Proof of Ownership 257
Keep Machines Secure 258
Miscellaneous—Specifications 259
Engine Specifications 259
Drain and Refill Capacities 260
Machine Specifications 261
Working Ranges 264
Lift Capacity 267
Eurasian Economic Union 272
Machine Design Life 272
Page Number 31
Section 1-1 35
Section 1-2 36
Section 1-3 46
Section 1-4 54
Section 1-5 57
Section 2-1 71
Section 2-2 87
Section 2-3 101
Section 3-1 121
Section 3-2 138
Section 3-3 145
Section 3-4 149
Section 3-5 154
Section 3-6 155
Section 3-7 156
Section 3-8 157
Section 3-9 165
Section 3-10 169
Section 3-11 173
Section 3-12 178
Section 4-1 180
Section 4-2 211
Section 4-3 245
Section 4-4 254
Section 4-5 256
Section 4-6 259

S.V 04/24