John Deere E380LC & E400LC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E380LC & E400LC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E380LC & E400LC Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: OMT401464X19_60
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: E380-II, E400-II
• Series: E SERIES
• Serial: PIN: 1YNE38BL_ CXXXXXX—, PIN: 1YNE38BL DXXXXXX—, PIN: 1YNE40BL CXXXXXX—, PIN: 1YNE40BL _DXXXXXX—
• Additional Information: For complete service information also see: T433660X019, PC15294, PC15295

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E380LC & E400LC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 29
Safety—Safety and Operator Conveniences 33
Safety and Operator Convenience Features 33
Safety—General Precautions 34
Information for Eurasian Economic Union Technical Regulations Compliance 34
Recognize Safety Information 36
Follow Safety Instructions 36
Operate Only If Qualified 37
Wear Protective Equipment 37
Protect Against Noise 37
Avoid Unauthorized Machine Modifications 37
Control Pattern 38
Inspect Machine 38
Stay Clear of Moving Parts 38
Avoid High-Pressure Fluids 38
Work In Ventilated Area 39
Avoid Static Electricity Risk When Refueling 39
High Debris Applications 39
In Case of Machine Fire 40
Prevent Fires 40
Clean Debris from Machine 41
Prevent Battery Explosions 41
Handle Chemical Products Safely 41
Handle Starting Fluid Safely 42
Decommissioning — Proper Recycling and Disposal of Fluids and Components 42
Prepare for Emergencies 43
Add Cab Guarding for Special Uses 43
Safety—Operating Precautions 44
Use Steps and Handholds Correctly 44
Start Only From Operator’s Seat 44
Use and Maintain Seat Belt 44
Prevent Unintended Machine Movement 45
Avoid Work Site Hazards 46
Keep Riders Off Machine 46
Avoid Backover Accidents 47
Avoid Machine Tip Over and Machine Damage 47
Use Special Care When Operating 47
Use Care When Swinging Machine 48
Operate Boom With Care 48
Avoid Power Lines 48
Inspect and Maintain ROPS 49
Operating on Slopes 49
Use Special Care When Lifting Objects 49
Travel Safely 49
Prevent Acid Burns 50
Add and Operate Attachments Safely 50
Safety—Maintenance Precautions 51
Park and Prepare for Service Safely 51
Service Cooling System Safely 51
Service Machines Safely 52
Service Accumulator Systems Safely 52
Use Proper Lifting Equipment 52
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 53
Safety—Safety Signs 54
Safety Signs 54
Operation—Operator’s Station 68
Pedals, Levers, and Panels 68
Engine Speed Dial 68
Sealed Switch Module (SSM) 69
Sealed Switch Module (SSM) Functions 70
Left Control Lever 71
Right Control Lever 72
Pilot Enable Lever 72
Opening Upper Front Window 73
Alternative Exit Tool 73
Removing and Storing Lower Front Window 74
Opening Cab Door Window 74
Unfolding and Folding Sunshade 75
Opening and Closing the Roof Hatch 75
Fire Extinguisher Mounting Location 76
Cab Dome Light 76
Adjusting the Mechanical Suspension Seat 77
Adjusting the Air Suspension Seat—If Equipped 78
Seat Heater—If Equipped 79
Adjusting Armrest Height 79
Operating the Radio 80
Operating the Premium Radio—If Equipped 81
Cab Heater and Air Conditioner 82
Operation—Monitor Operation 83
Primary Display Unit (PDU) 83
Monitor—Runtime Screen 84
Monitor—Indicators 85
Menu 87
Menu—Diagnostics 88
Menu—Fuel Consumption 89
Menu—Display Settings 89
Menu—Job Timer 90
Menu—Maintenance 90
Menu—Aux Hydraulics—If Equipped 91
Menu—Machine Setup 92
Menu—Machine Fan 92
Menu—About 93
Menu—Security 94
Menu—Camera—If Equipped 95
Menu—Software Update 96
Operation—Operating the Machine 97
Before Starting Work 97
Inspect Machine Daily Before Starting 97
Battery Disconnect Switch 98
Engine Break-In Period 98
Starting the Engine 99
Cold Weather Warmup 101
Control Lever Operation 101
Operating in Water and Mud 102
Travel Pedals and Levers 102
Parking the Machine 103
Loading and Unloading for Transport 105
Light-Duty Towing Procedure 107
Lifting 108
Controlled Load Lowering Device (CLLD)—If Equipped 108
Lowering Boom—Hydraulic System or Engine Malfunction 109
Lowering Boom Without Electrical Power 110
Hydraulic Circuit Pressure Release 111
Installing Attachments 115
Maintenance—Machine 116
Required Emission-Related Information 116
Diesel Fuel 116
Lubricity of Diesel Fuel 117
Handling and Storing Diesel Fuel 117
Biodiesel Fuel 118
Testing Diesel Fuel 118
Supplemental Diesel Fuel Additives 119
Fuel Filters 119
Minimizing the Effect of Cold Weather on Diesel Engines 120
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 121
Diesel Engine Oil — Tier 2 and Stage II 122
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 123
Diesel Engine Oil — Tier 3 and Stage IIIA 124
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 125
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 126
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 127
Water Quality for Mixing with Coolant Concentrate 128
Operating in Warm Temperature Climates 128
Testing Coolant Freeze Point 129
Disposing of Coolant 129
Alternative and Synthetic Lubricants 130
Lubricant Storage 130
Mixing of Lubricants 130
Hydraulic Oil 131
Swing Gear Case Oil 131
Track Drive Gear Case Oil 132
Grease with Molybdenum Disulfide 132
Maintenance—Periodic Maintenance 133
Service Machine at Specified Intervals 133
Check the Hour Meter Regularly 133
Prepare Machine for Maintenance 133
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 133
Hydraulic Hammer Attachment 134
Service Intervals 135
Required Parts 137
Maintenance Legend 138
Maintenance—As Required 140
Check and Adjust Track Tension 140
Check or Clean Track Frames 141
Inspect or Replace Bucket Joint O-Rings 141
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 142
Drain Auxiliary Fuel Filter Water Separator 142
Drain Primary Fuel Filter 143
Drain Final Fuel Filter 143
Lubricate Cab Door Hinges 143
Maintenance—Every 10 Hours or Daily 144
Check Engine Oil Level 144
Check Hydraulic Tank Oil Level 145
Check Engine Coolant Level 146
Check and Clean Air Filter Dust Unloader Valve 147
Lubricate Bucket and Linkage 147
Maintenance—Every 50 Hours 149
Lubricate Boom, Arm, and Cylinders 149
Lubricate Boom Cylinder Base Ends 150
Maintenance—Initial 100 Hours 151
Check and Adjust Track Shoe Cap Screw Torque 151
Maintenance—Every 250 Hours 152
Lubricate Swing Bearing 152
Take Engine Oil Sample 152
Maintenance—Every 500 Hours 153
Drain and Refill Engine Oil and Replace Engine Oil Filter 153
Replace Auxiliary Fuel Filter 155
Replace Primary Fuel Filter 156
Replace Final Fuel Filter 157
Drain Water and Sediment From Fuel Tank Sump 158
Check Swing Gear Pinion Grease Level 158
Check Swing Gear Case Oil Level 159
Check Track Drive Gear Case Oil Level 159
Take Fluid Samples 160
Maintenance—Every 1000 Hours 161
Drain and Refill Swing Gear Case Oil 161
Drain and Refill Track Drive Gear Case Oil 162
Replace Cab Fresh Air and Recirculating Air Filters 162
Replace Engine Air Filters and Dust Unloader Valve 163
Lubricate Swing Gear Case Bearing 164
Maintenance—Every 2000 Hours 165
Replace Hydraulic Tank Breather Filter 165
Replace Hydraulic Oil Return Filter 166
Inspect and Clean Hydraulic Pilot Mesh Filter 167
Clean Case Drain Screen Fittings 167
Inspect Belt 168
Adjust Engine Valve Clearance 168
Maintenance—Every 4000 Hours 169
Drain and Refill Hydraulic Oil 169
Clean Hydraulic Tank Suction Strainer 172
Clean Hydraulic Tank Magnetic Plug 173
Replace Engine Crankshaft Damper 173
Maintenance—Every 6000 Hours 174
Drain and Refill Engine Coolant 174
Miscellaneous—Machine 176
Clean Machine Regularly 176
Bleed Fuel System 176
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 176
Do Not Service Control Valves, Cylinders, Pumps, or Motors 176
Precautions for Alternator and Regulator 177
Store Batteries at Proper Temperature 177
Handling, Checking, and Servicing Batteries Carefully 178
Using Battery Charger 179
Using Booster Batteries—24-Volt System 180
Removing and Installing Batteries 181
Replacing Batteries 182
Welding on Machine 182
Keep Electronic Control Unit Connectors Clean 183
JDLink™ Machine Monitoring System (MMS)—If Equipped 183
Check, Clean, and Tighten Battery Terminals 184
Replacing Fuses 185
Keep ROPS Installed Properly 188
Remove and Install Halogen Bulbs 189
Replacing Seat Belt 190
Track Sag General Information 190
Check Track Shoe Hardware 191
Accessory Power Outlets 191
Clean Cooling Package 192
Clean Cooling Package Trash Screens—If Equipped 193
Fill Fuel Tank 194
Fuel Refill Pump Operation—If Equipped 195
Check Air Intake Hose 196
Clean the Crankcase Vent Tube 197
Removing the Bucket 198
Adjust Bucket Pivot End Play 198
Replacing Bucket Teeth 200
Replacing Bucket Side Cutters 200
Clean Fuel Filler Neck Strainer 202
Check Polycarbonate Roof Hatch—If Equipped 202
Check Bolt-Nut Torque 202
Hardware Torque Specifications 203
Unified Inch Bolt and Screw Torque Values 204
Metric Bolt and Screw Torque Values 205
Miscellaneous—Operational Checkout 206
Operational Checkout Procedure 206
Diagnostic Trouble Codes (DTCs) Check 206
Operational Checks—Ignition Off, Engine Off Checks 206
Operational Checks—Ignition On, Engine Off Checks 207
Operational Checks—Ignition On, Engine On Checks 214
Miscellaneous—Troubleshooting 240
Troubleshooting Procedure 240
Software Update 240
Engine 241
Hydraulic System 244
Electrical System 246
Miscellaneous—Storage 249
Prepare Machine for Storage 249
Preparing Machine after Storage 249
Miscellaneous—Machine Numbers 251
Record Product Identification Number (PIN) 251
Record Engine Serial Number 251
Record Travel Motor Serial Numbers 252
Record Swing Motor Serial Number 252
Hydraulic Pump Serial Number 252
Keep Proof of Ownership 252
Keep Machines Secure 253
Miscellaneous—Specifications 254
Engine Specifications 254
Drain and Refill Capacities 255
Machine Specifications 256
Working Ranges 259
Lift Capacity 262
Eurasian Economic Union 266
Machine Design Life 267
Page Number 29
Section 1-1 33
Section 1-2 34
Section 1-3 44
Section 1-4 51
Section 1-5 54
Section 2-1 68
Section 2-2 83
Section 2-3 97
Section 3-1 116
Section 3-2 133
Section 3-3 140
Section 3-4 144
Section 3-5 149
Section 3-6 151
Section 3-7 152
Section 3-8 153
Section 3-9 161
Section 3-10 165
Section 3-11 169
Section 3-12 174
Section 4-1 176
Section 4-2 206
Section 4-3 240
Section 4-4 249
Section 4-5 251
Section 4-6 254

S.V 04/24