John Deere E400LC Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E400LC Excavator Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere E400LC Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT381652X19_70
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E400LC
Series: E SERIES
Serial:
PIN: 1YNE40AL_ _C600002—
PIN: 1YNE40AL_ _D600002—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E400LC Excavator Operator’s Manual – PDF DOWNLOAD

Contents 15
Safety—Safety and Operator Conveniences 19
Safety and Operator Convenience Features 19
Safety—General Precautions 20
Information for Eurasian Economic Union Technical Regulations Compliance 20
Recognize Safety Information 21
Follow Safety Instructions 21
Operate Only If Qualified 21
Wear Protective Equipment 21
Avoid Unauthorized Machine Modifications 22
Control Pattern 22
Control Pattern Selector—If Equipped 22
Inspect Machine 22
Stay Clear of Moving Parts 22
Avoid High-Pressure Fluids 23
Avoid High-Pressure Oils 23
Work In Ventilated Area 23
Avoid Static Electricity Risk When Refueling 24
High Debris Applications 24
In Case of Machine Fire 24
Prevent Fires 25
Prevent Battery Explosions 25
Handle Chemical Products Safely 26
Handle Starting Fluid Safely 26
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Prepare for Emergencies 27
Clean Debris from Machine 28
Add Cab Guarding for Special Uses 28
Safety—Operating Precautions 29
Use Steps and Handholds Correctly 29
Start Only From Operator’s Seat 29
Use and Maintain Seat Belt 29
Prevent Unintended Machine Movement 29
Avoid Work Site Hazards 30
Keep Riders Off Machine 30
Avoid Backover Accidents 31
Avoid Machine Tip Over and Machine Damage 31
Use Special Care When Lifting Objects 32
Use Care When Swinging Machine 32
Operate Boom With Care 32
Avoid Power Lines 33
Use Special Care When Operating 33
Operating on Slopes 34
Inspect and Maintain ROPS 34
Keep the Operator Protective Structure (OPS) in Place 35
Travel Safely 35
Prevent Acid Burns 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Machines Safely 37
Service Cooling System Safely 37
Service Accumulator Systems Safely 38
Remove Paint Before Welding or Heating 38
Make Welding Repairs Safely 38
Drive Metal Pins Safely 39
Use Proper Lifting Equipment 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 51
Pedals, Levers, and Panels 51
Engine Speed Dial 51
Sealed Switch Module (SSM) 52
Sealed Switch Module (SSM) Functions 53
Left Control Lever 55
Right Control Lever 56
Pilot Shutoff Lever 56
Opening Upper Front (Secondary Exit) Window 57
Tertiary Exit Tool 57
Removing and Storing Lower Front Window 58
Opening Cab Door Window 58
Unfolding and Folding Sunshade 59
Opening and Closing the Roof Hatch 59
Fire Extinguisher Mounting Location 60
Cab Dome Light 60
Adjusting the Mechanical Suspension Seat 61
Seat Heater—If Equipped 62
Adjusting Armrest Height 62
Operating the Radio 63
Cab Heater and Air Conditioner 64
Mirror Adjustment 65
Operation—Operating the Machine 67
Before Starting Work 67
Operator’s Daily Machine Check Before Starting 67
Battery Disconnect Switch 68
Engine Break-In Period 69
Starting the Engine 69
Operating Fuel Fired Coolant Heater—If Equipped 72
Cold Weather Warmup 75
Control Lever Operation 75
Operating in Water and Mud 76
Travel Pedals and Levers 76
Parking the Machine 77
Loading and Unloading for Transport 79
Towing Procedure 81
Lifting 82
Controlled Load Lowering Device (CLLD)—If Equipped 83
Lowering Boom—Hydraulic System or Engine Malfunction 83
Lowering Boom Without Electrical Power 84
Hydraulic Circuit Pressure Release 85
Installing Attachments 88
Operation—Monitor Operation 89
Primary Display Unit (PDU) 89
Monitor Functions 90
Monitor—Normal Display 91
Monitor—Indicators 92
Main Menu 93
Main Menu—Operation 93
Main Menu—Operation—Stop Watch 93
Main Menu—Operation—Job Timer 93
Main Menu—Diagnostics 94
Main Menu—Diagnostics—Codes 94
Main Menu—Diagnostics—Codes—Active and Stored Codes 94
Main Menu—Diagnostics—Machine Information 94
Main Menu—Diagnostics—Machine Information—Machine Readings 95
Main Menu—Diagnostics—Machine Information—Engine Readings 95
Main Menu—Diagnostics—Machine Information—JDLink Readings—If Equipped 95
Main Menu—Diagnostics—Controller ID 96
Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit 96
Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit 96
Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit 96
Main Menu—Diagnostics—Controller ID—JDLink—If Equipped 96
Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module 97
Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control 97
Main Menu—Diagnostics—Machine ID 97
Main Menu—Diagnostics—Machine ID—Machine VIN 97
Main Menu—Diagnostics—Machine ID—Model 97
Main Menu—Diagnostics—Machine ID—Machine Hours 97
Main Menu—Diagnostics—Software Delivery 98
Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled 98
Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update 99
Main Menu—Diagnostics—Switch Module 100
Main Menu—Diagnostics—Switch Module—Sealed Switch Module 100
Main Menu—Setup 100
Main Menu—Setup—Monitor 100
Main Menu—Setup—Monitor—Time 101
Main Menu—Setup—Monitor—Language 101
Main Menu—Setup—Monitor—Adjust Brightness 101
Main Menu—Setup—Monitor—Adjust Contrast 101
Main Menu—Setup—Antitheft/Security 102
Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access 102
Main Menu—Setup—Antitheft/Security—Security 102
Main Menu—Setup—Antitheft/Security—Change Owner Pin 103
Main Menu—Setup—Antitheft/Security—Manage Operator Pin 103
Main Menu—Setup—Antitheft/Security—Manage Transport Pin 104
Main Menu—Setup—Antitheft/Security—Operator Logout 104
Main Menu—Setup—Machine Preferences 104
Main Menu—Setup—Machine Preferences—Turbo Cooldown 105
Main Menu—Setup—Machine Preferences—Hammer Move 105
Main Menu—Setup—Machine Preferences—Hammer Flow Settings 105
Main Menu—Setup—Machine Preferences—Camera Mode 105
Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time 106
Main Menu—Setup—Machine Preferences—Auto Boost 106
Main Menu—Setup—Machine Configuration 106
Main Menu—Setup—Machine Configuration—Machine VIN 106
Maintenance—Machine 107
Alternative and Synthetic Lubricants 107
Lubricant Storage 107
Mixing of Lubricants 107
Hydraulic Oil 108
Swing Gear Case Oil 109
Track Drive Gear Case Oil 109
Grease with Molybdenum Disulfide 110
Diesel Fuel 111
Lubricity of Diesel Fuel 112
Handling and Storing Diesel Fuel 112
Biodiesel Fuel 113
Testing Diesel Fuel 114
Supplemental Diesel Fuel Additives 114
Minimizing the Effect of Cold Weather on Diesel Engines 115
Heavy Duty Diesel Engine Coolant 116
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 117
Water Quality for Mixing with Coolant Concentrate 118
Operating in Warm Temperature Climates 118
Testing Coolant Freeze Point 119
Disposing of Coolant 119
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 120
Diesel Engine Oil — Tier 2 and Stage II 121
Diesel Engine Oil — Tier 3 and Stage IIIA 122
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 123
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 124
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines 125
Maintenance—Periodic Maintenance 126
Service Machine at Specified Intervals 126
Check the Hour Meter Regularly 126
Prepare Machine for Maintenance 126
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 126
Hydraulic Hammer Attachment 127
Service Intervals 128
Required Parts 130
Maintenance Legend 131
Maintenance—As Required 133
Check and Adjust Track Tension 133
Inspect Bucket Joint O-Ring 134
Inspect or Replace Cab Fresh Air and Recirculating Air Filters 134
Drain Primary Fuel Filter and Water Separator 135
Drain Secondary Fuel Filter and Water Separator 135
Drain Final Fuel Filter 136
Lubricate Cab Door Hinges 136
Maintenance—Every 10 Hours or Daily 137
Check Engine Oil Level 137
Check Hydraulic Tank Oil Level 138
Lubricate Boom, Arm, Bucket, and Cylinders 139
Lubricate Boom Cylinder Base Ends 140
Check Engine Coolant Level 140
Maintenance—Every 50 Hours 141
Check and Clean Air Filter Dust Unloader Valve 141
Lubricate Swing Bearing 141
Maintenance—Every 250 Hours 142
Take Engine Oil Sample 142
Maintenance—Initial Service—500 Hours 143
Drain and Refill Track Drive Gear Case Oil 143
Maintenance—Every 500 Hours 144
Drain and Refill Engine Oil and Replace Engine Oil Filter 144
Drain Water and Sediment from Fuel Tank Sump 145
Replace Primary Fuel Filter and Water Separator 146
Replace Secondary Fuel Filter and Water Separator 147
Replace Final Fuel Filter 148
Check Swing Gear Pinion Grease Level 149
Check Swing Gear Case Oil Level 149
Check Track Drive Gear Case Oil Level 150
Take Fluid Samples 150
Maintenance—Every 1000 Hours 151
Drain and Refill Swing Gear Case Oil 151
Drain and Refill Track Drive Gear Case Oil 151
Replace Cab Fresh Air and Recirculating Air Filters 152
Replace Engine Air Filters and Dust Unloader Valve 153
Lubricate Swing Gear Case Bearing 154
Maintenance—Every 2000 Hours 155
Drain and Refill Hydraulic Oil 155
Replace Hydraulic Tank Breather Filter 157
Clean Hydraulic Tank Suction Strainer 158
Replace Hydraulic Oil Return Filter 159
Replace Hydraulic Pilot Oil Filter 160
Clean Case Drain Screen Fittings 160
Check Engine Coolant 161
Inspect Belt 162
Adjust Engine Valve Clearance 162
Maintenance—Every 4000 Hours 163
Replace Engine Crankshaft Damper 163
Maintenance—Every 6000 Hours 164
Drain and Refill Engine Coolant 164
Miscellaneous—Machine 166
Welding On Machine 166
Keep Electronic Control Unit Connectors Clean 166
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 166
Do Not Service Control Valves, Cylinders, Pumps, or Motors 167
Precautions for Alternator and Regulator 167
Handling, Checking, and Servicing Batteries Carefully 168
Using Battery Charger 169
Using Booster Batteries—24-Volt System 170
Check, Clean, and Tighten Battery Terminals 171
Replacing Batteries 172
Removing and Installing Batteries 173
Replacing Fuses 174
Keep ROPS Installed Properly 176
Remove and Install Halogen Bulbs 177
Replacing Seat Belt 178
Accessory Outlets 178
Clean Cooling Package 179
Clean Cooling Package Screen—If Equipped 180
Bleed Fuel System 180
Fuel Refill Pump Operation—If Equipped 181
Check Air Intake Hoses 182
Clean the Crankcase Vent Tube 182
Clean the Machine Regularly 183
Removing the Bucket 184
Adjust Bucket Pivot End Play 184
Replacing Bucket Teeth 185
Replacing Bucket Side Cutters 186
Track Sag General Information 187
JDLink™ Machine Monitoring System (MMS)—If Equipped 187
Check Polycarbonate Roof Hatch—If Equipped 187
Check Track Shoe Hardware 188
Clean Fuel Filler Neck Strainer (As Needed) 188
Check Bolt-Nut Torque 189
Hardware Torque Specifications 189
Unified Inch Bolt and Screw Torque Values 190
Metric Bolt and Screw Torque Values 191
Miscellaneous—Operational Checkout 192
Operational Checkout Procedure 192
Diagnostic Trouble Codes (DTCs) Check 192
Operational Checks—Ignition Off, Engine Off Checks 192
Operational Checks—Ignition On, Engine Off Checks 193
Operational Checks—Ignition On, Engine On Checks 203
Miscellaneous—Troubleshooting 230
Troubleshooting Procedure 230
Engine 231
Hydraulic System 234
Electrical System 236
Miscellaneous—Storage 239
Prepare Machine for Storage 239
Preparing Machine after Storage 239
Miscellaneous—Machine Numbers 241
Record Product Identification Number (PIN) 241
Record Engine Serial Number 241
Record Travel Motor Serial Numbers 242
Record Swing Motor Serial Number 242
Hydraulic Pump Serial Number 242
Keep Proof of Ownership 242
Keep Machines Secure 243
Miscellaneous—Specifications 244
Engine Specifications 244
Drain and Refill Capacities 244
Machine Specifications 245
Working Ranges 247
Lift Capacity 249
Eurasian Economic Union 250
Machine Design Life 250
Page Number 15
Section 1-1 19
Section 1-2 20
Section 1-3 29
Section 1-4 37
Section 1-5 40
Section 2-1 51
Section 2-2 67
Section 2-3 89
Section 3-1 107
Section 3-2 126
Section 3-3 133
Section 3-4 137
Section 3-5 141
Section 3-6 142
Section 3-7 143
Section 3-8 144
Section 3-9 151
Section 3-10 155
Section 3-11 163
Section 3-12 164
Section 4-1 166
Section 4-2 192
Section 4-3 230
Section 4-4 239
Section 4-5 241
Section 4-6 244

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