John Deere E60 & E68 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E60 & E68 Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere E60 & E68 Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT425610X19_SZ
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: E60, E68
Series: E SERIES
Serial: PIN: WNCE060A_ D016000—, PIN: WNCE068A _D016000—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere E60 & E68 Excavator Operator’s Manual – PDF DOWNLOAD

Contents 11
Safety—Safety and Operator Conveniences 15
Safety and Operator Convenience Features 15
Safety—General Precautions 16
Sound and Vibration Specifications 16
Recognize Safety Information 16
Follow Safety Instructions 16
Operate Only If Qualified 17
Required Knowledge of Operator 17
Wear Protective Equipment 17
Avoid Unauthorized Machine Modifications 18
Inspect Machine 18
Stay Clear of Moving Parts 18
Avoid High-Pressure Fluids 18
Avoid High-Pressure Oils 19
Work In Ventilated Area 19
Avoid Static Electricity Risk When Refueling 19
High Debris Applications 20
Prevent Fires 20
In Case of Machine Fire 21
Prevent Battery Explosions 21
Clean Debris from Machine 22
Handle Chemical Products Safely 22
Decommissioning — Proper Recycling and Disposal of Fluids and Components 22
Prepare for Emergencies 23
Add Guarding for Special Uses 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Operating or Traveling On Public Roads 24
Prevent Unintended Machine Movement 24
Avoid Work Site Hazards 25
Avoid Backover Accidents 26
Keep Riders Off Machine 26
Avoid Machine Tip Over 27
Use Special Care When Lifting Objects 27
Operating on Slopes 28
Use Care When Swinging Machine 28
Operate Boom With Care 29
Avoid Power Lines 29
Behavior During Thunderstorm 29
Use Special Care When Operating 30
Inspect and Maintain TOPS 30
Travel Safely 30
Add and Operate Attachments Safely 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Use Proper Lifting Equipment 32
Safety—Safety Signs 34
Safety Signs 34
Operation—Operator’s Station 45
Primary Display Unit (PDU) 45
Display Unit Functions 45
Pedals, Levers, and Panels 45
Engine Speed Dial 46
Travel Speed 47
Switch Panel 47
Alternative Exit Tool 47
Window Wiper 48
Opening Front Window 48
Unfolding and Folding Sunshade 49
Cab Dome Light 50
Control Levers 50
Pilot Shutoff Lever 51
Stabilizer Blade Operation 51
Fire Extinguisher 52
Adjusting the Operator’s Seat 52
Adjusting Armrest 53
Operating the Radio 54
Heating and Air Conditioning 55
Mirror Adjustment 55
Operation—Operating the Machine 57
Before Starting Work 57
Inspect Machine Daily Before Starting 57
Battery Disconnect Switch 58
Engine Break-In Period 58
Starting the Engine 58
Cold Weather Warm-Up 59
Operator Ability 60
Control Lever Operation 60
Operating in Water and Mud 60
Travel Levers 61
Brakes 62
Parking the Machine 62
Loading and Unloading for Transport 63
Recovering Procedure 64
Lifting 65
Lowering Boom—Hydraulic System or Engine Malfunction 65
Lifting the Machine 66
Hydraulic Circuit Pressure Release 68
Installing Attachments 68
Maintenance—Machine 69
Required Emission-Related Information 69
Diesel Fuel 69
Lubricity of Diesel Fuel 69
Handling and Storing Diesel Fuel 69
Biodiesel Fuel 70
Testing Diesel Fuel 72
Supplemental Diesel Fuel Additives 72
Fuel Filters 72
Minimizing the Effect of Cold Weather on Diesel Engines 72
Diesel Engine Oil — Tier 3 and Stage IIIA 73
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines 74
Diesel Engine Oil Service Interval for Operation at High Altitude 75
Oil Filters 75
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 76
Water Quality for Mixing with Coolant Concentrate 76
Operating in Warm Temperature Climates 77
Testing Coolant Freeze Point 77
Disposing of Coolant 78
Mixing of Lubricants 78
Lubricant Storage 79
Hydraulic Oil 79
Swing Drive Gear Case and Travel Drive Gear Case Oils 80
Grease with Molybdenum Disulfide 81
Maintenance—Periodic Maintenance 82
Service Machine at Specified Intervals 82
Check Hour Meter Regularly 82
Prepare Machine for Maintenance 82
Fuel Tank 83
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 83
Hydraulic Hammer Attachment 84
Service Intervals 85
Required Parts 87
Maintenance Legend 87
Maintenance—Every 10 Hours or Daily 90
Lubricate Cylinders, Stabilizer Blade, and Joints 90
Check Engine Oil Level 90
Check Hydraulic Tank Oil Level 92
Check Engine Coolant Level 92
Check Cab Fresh Air and Recirculating Air Filters 93
Clean Air Intake Grille 95
Check Water Separator 95
Visual Check of Track Tension 95
Clean the Radiator 95
Check Engine V-Belt Condition and Tension 96
Check Air Conditioning System V-Belt Condition and Tension 97
Maintenance—Initial Service—50 Hours 99
Drain and Refill Engine Oil and Replace Engine Oil Filter 99
Drain and Refill Track Drive Gear Case Oil 100
Replace Hydraulic Oil Filter 101
Check Pressure of Primary Pressure Limiting Valves 102
Check Cap Screws for Tightness 102
Maintenance—Every 50 Hours 104
Lubricate Swing Bearing 104
Lubricate Hinges, Rails, and Pilot Shutoff Lever in Cab 104
Drain the water from the diesel tank 105
Check Cab Accesses and Exits for Dirt 105
Maintenance—Every 250 Hours 107
Lubricate Swing Ring Teeth 107
Maintenance—Every 500 Hours 108
Drain and Refill Engine Oil and Replace Engine Oil Filter 108
Replace Hydraulic Oil Filter 108
Replace Fuel Filters 108
Replace V-Belt 109
Drain Condensation Water From Hydraulic Oil Tank 109
Check and Adjust Track Tension 110
Clean Cab Fresh Air and Recirculating Air Filters 112
Check Compressor Cap Screws for Tightness 113
Check Cap Screws for Tightness 114
Check Cables and Connectors 114
Check Battery Electrolyte Level and Terminals 114
Take Fluid Samples 116
Maintenance—Every 1000 Hours 117
Drain and Refill Hydraulic Oil 117
Replace Hydraulic Tank Breather Filter 119
Drain and Refill Track Drive Gear Case Oil 120
Replace Engine Air Filter 120
Replace Cab Fresh Air and Recirculating Air Filters 122
Check and Adjust Engine Valve Lash 123
Check Pressure of Primary Pressure Limiting Valves 123
Check Engine Mountings 123
Maintenance—Every 1500 Hours 125
Check Injection Nozzles 125
Check Crankcase Breather Filter 125
Maintenance—Every 2000 Hours 126
Check Bladder-Type Accumulator 126
Check Engine Cylinder Valve Seat 126
Replace Air Conditioner Refrigerant and Compressor Oil 126
Maintenance—Every 3000 Hours 127
Replace Coolant Fill Cap 127
Maintenance—Every 4000 Hours 128
Drain and Refill Coolant 128
Miscellaneous—Machine 130
Bleed Fuel System 130
Bleed Hydraulic System 130
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 130
Do Not Service Control Valves, Cylinders, Pumps, or Motors 130
Precautions for Alternator and Regulator 130
Handling, Checking, and Servicing Batteries Carefully 131
Using Battery Charger 133
Using Booster Batteries—12-Volt System 133
Replacing Batteries 134
Welding on Machine 136
Keep Electronic Control Unit Connectors Clean 136
Replacing Fuses and Relays 136
Track Sag General Information 138
Check Air Intake Hoses 139
Clean Machine Regularly 139
Removing and Installing the Bucket 139
Clean Fuel Filler Neck Strainer 140
Hardware Torque Specifications 141
Metric Bolt and Screw Torque Values 141
Miscellaneous—Operational Checkout 143
Operational Checkout Procedure 143
Miscellaneous—Troubleshooting 144
Troubleshooting Procedure 144
Engine 144
Travelling Drive 146
Hydraulic System 146
Electrical System 146
Miscellaneous—Storage 148
Prepare Machine for Storage 148
Preparing Machine After Storage 148
Miscellaneous—Machine Numbers 150
Record Product Identification Number (PIN) 150
Record Engine Serial Number 150
Record Travel Motor Serial Numbers 150
Record Swing Motor Serial Number 150
Record Main Valve Block Serial Number 151
Record Hydraulic Pump Serial Number 151
Keep Proof of Ownership 152
Keep Machines Secure 152
Miscellaneous—Specifications 153
Engine Specifications 153
Drain and Refill Capacities 153
Machine Specifications and Working Ranges 153
Lift Capacity 159
Machine Design Life 160
Page Number 11
Section 1-1 15
Section 1-2 16
Section 1-3 24
Section 1-4 31
Section 1-5 34
Section 2-1 45
Section 2-2 57
Section 3-1 69
Section 3-2 82
Section 3-3 90
Section 3-4 99
Section 3-5 104
Section 3-6 107
Section 3-7 108
Section 3-8 117
Section 3-9 125
Section 3-10 126
Section 3-11 127
Section 3-12 128
Section 4-1 130
Section 4-2 143
Section 4-3 144
Section 4-4 148
Section 4-5 150
Section 4-6 153

S.V 03/24