John Deere EDPR145 P Excavator Operator’s Manual OMT487609X019 PDF

Description

John Deere EDPR145 P Excavator Operator’s Manual OMT487609X019 – PDF DOWNLOAD

Part Number (P/N): OMT487609X019_54
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: EDPR14.5P
Serial Numbers (Serial): 1FF145PC_ _F_00001

TABLE OF CONTENTS:

John Deere EDPR145 P Excavator Operator’s Manual OMT487609X019 – PDF DOWNLOAD

Contents 27
Safety—Safety and Operator Conveniences 31
Safety and Operator Convenience Features 31
Safety—General Precautions 33
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 33
Operate Only If Qualified 34
Recognize Safety Information 35
Follow Safety Instructions 35
Prepare for Emergencies 35
Wear Protective Equipment 36
Protect Against Noise 36
Inspect Machine 36
Stay Clear of Moving Parts 37
Avoid Unauthorized Machine Modifications 37
Control Pattern 37
Avoid High-Pressure Oils and Fluids 37
Work In Ventilated Area 38
Avoid Static Electricity Risk When Refueling 38
High Debris Applications 38
Prevent Fires, Clean Debris From Machine 39
In Case of Machine Fire 39
Prevent Battery Explosions 40
Handle Chemical Products Safely 40
Handle Starting Fluid Safely 40
Decommissioning — Proper Recycling and Disposal of Fluids and Components 41
Exhaust Filter Ash Handling and Disposal 41
Add Cab Guarding for Special Uses 41
Safety—Operating Precautions 42
Use Steps and Handholds Correctly 42
Start Only From Operator’s Seat 42
Use and Maintain Seat Belt 42
Heated and Ventilated Operator’s Seat 43
Prevent Unintended Machine Movement 43
Avoid Work Site Hazards 44
Keep Riders Off Machine 44
Avoid Backover Accidents 45
Avoid Machine Tip Over and Machine Damage 45
Use Special Care When Lifting Objects 46
Avoid Power Lines 46
Use Care When Swinging Machine 46
Operate Boom With Care 47
Operating on Slopes 47
Inspect and Maintain ROPS 47
Travel Safely 47
Prevent Acid Burns 48
Add and Operate Attachments Safely 48
Safety—Maintenance Precautions 49
Park and Prepare for Service Safely 49
Service Machines Safely 49
Service Cooling System Safely 50
Service Accumulator Systems Safely 50
Remove Paint Before Welding or Heating 50
Make Welding Repairs Safely 51
Drive Metal Pins Safely 51
Use Proper Lifting Equipment 51
Clean Exhaust Filter Safely 52
Safety—Safety Signs and Other Instructions 53
Safety Signs and Other Instructions 53
Operation—Operator’s Station 64
Primary Display Unit (PDU) Functions 64
Pedals, Levers, and Panels 69
ComandARM Controls 70
Remote Display Control (RDC) 70
Radio Controls 71
Sealed Switch Module (SSM) Functions 72
Cab Heater and Air Conditioner 74
Left Control Lever 75
Right Control Lever 76
Pilot Enable Lever 76
Opening Upper Front Window 77
Alternative Exit Tool 77
Removing and Storing Lower Front Window 78
Opening Cab Door Window 78
Using the Sunshades 79
Opening and Closing the Polycarbonate-Type Roof Exit Cover 80
Fire Extinguisher Mounting Location 80
Cab Dome Light 81
Using the Seat Belt 81
Operator’s Seat—Standard 82
Operator’s Seat—Premium 84
Adjusting Control Lever Console Height 85
Radio—If Equipped 86
Operation—Operating the Machine 87
Before Starting Work 87
Operator Ability 87
Inspect Machine Daily Before Starting 88
Battery Disconnect Switch 89
Engine Break-In Period 89
Starting the Engine 90
Cold Start Aid—Block Heater—If Equipped 91
Cold Start Aid—Glow Plug 91
Cold Weather Warm-Up 92
Operate Within Machine Limits 92
Control Lever Pattern Operation 93
Digging and Grading Operation 94
Operating in Water and Mud 95
Required Machine Stop Warning 95
Exhaust Filter 97
Selective Catalytic Reduction (SCR) System Overview 99
US EPA Qualified Emergency Use — SCR Derate Override Option 100
EU Qualified Emergency Use — SCR Derate Override Option 101
Service ADVISOR™ Remote (SAR) Software Delivery Process 102
Travel Pedals and Levers 103
Lifting 104
Parking the Machine 105
Loading Machine for Transport 106
Towing-Recovery Procedure 108
Controlled Load Lowering Device (CLLD)—If Equipped 109
Lowering Boom—Hydraulic System or Engine Malfunction 110
Lifting the Machine 111
Hydraulic Circuit Pressure Release 112
Installing Attachments 114
Operating Blade—If Equipped 115
Driving Up a Steep or Slippery Slope 115
Operation—Monitor Operation 116
Aftertreatment Indicators Overview 116
Primary Display Unit (PDU) 117
Main Menu 118
Main Menu—Machine Settings 119
Main Menu—Diagnostics 120
Main Menu—Diagnostics—System Diagnostics 121
Main Menu—Exhaust Filter 123
Main Menu—Exhaust Filter—Auto Cleaning 123
Main Menu—Exhaust Filter—Parked Cleaning 124
Main Menu—Exhaust Filter—Emergency Override 125
Main Menu—About 125
Operation—Grade Control 126
Grade Control Runtime Screen 126
Grade Control Settings 128
Design Setup 129
Preset Offsets 131
Machine Control Setup 132
Display Feedback 133
Audio Tones 134
Grade Units 135
App Version 136
Control Lever Operation for Grade Control 137
Maintenance—Machine 138
Required Emission-Related Information 138
Alternative and Synthetic Lubricants 138
Lubricant Storage 138
Mixing of Lubricants 138
Diesel Fuel 139
Diesel Fuel Specifications 139
Lubricity of Diesel Fuel 139
Handling and Storing Diesel Fuel 140
Biodiesel Fuel 141
Testing Diesel Fuel 142
Supplemental Diesel Fuel Additives 142
Fuel Filters 142
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 143
Refilling Diesel Exhaust Fluid (DEF) Tank 144
Testing Diesel Exhaust Fluid (DEF) 145
Storing Diesel Exhaust Fluid (DEF) 145
Disposal of Diesel Exhaust Fluid (DEF) 146
Minimizing the Effect of Cold Weather on Diesel Engines 146
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 147
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 148
Diesel Engine Oil Service Interval for Operation at High Altitude 148
Oil Filters 149
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 150
Water Quality for Mixing with Coolant Concentrate 151
Operating in Warm Temperature Climates 151
Testing Coolant Freeze Point 152
Disposing of Coolant 152
Hydraulic Oil 153
Swing Gear Case Oil 153
Track Drive Gear Case Oil 154
Grease with Molybdenum Disulfide 154
Maintenance—Periodic Maintenance 155
Service Machine at Specified Intervals 155
Check the Hour Meter Regularly 155
Prepare Machine for Maintenance 156
Fuel Tank 157
Open Access Doors for Service 157
Open Engine Cover for Service 158
Hydraulic Hammer Attachment 159
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 160
Service Intervals 161
Required Parts 163
Maintenance Legend 164
Maintenance—As Required 165
Remove and Clean Fuel Tank Inlet Screen 165
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 166
Check Cab Fresh Air and Recirculating Air Filters 167
Inspect Air Cleaner Elements 168
Service Exhaust Filter 169
Check and Clean Radiator Debris Screen 170
Check and Adjust Track Sag 171
Inspect or Replace Bucket Joint O-Ring 172
Clean Camera Lens 173
Check Windshield Washer Fluid Level 174
Clean and Tighten Battery Terminals 174
Maintenance—Every 10 Hours or Daily 175
Check Hydraulic Tank Oil Level 175
Check Engine Oil Level 176
Check Engine Coolant Level 177
Lubricate Hydraulic Coupler—If Equipped 177
Maintenance—Every 50 Hours 178
Drain Primary Fuel Filter and Water Separator 178
Maintenance—Every 250 Hours 179
Lubricate Boom, Arm, Bucket, and Cylinder Pivots 179
Lubricate Boom Cylinder Base Pivots 180
Lubricate Swing Bearing 181
Lubricate Blade Pivots—If Equipped 182
Check Hybrid Battery Electrolyte Level—If Equipped 182
Take Engine Oil Sample 183
Maintenance—Initial Service—500 Hours 184
Drain and Refill Track Drive Gear Case Oil 184
Maintenance—Every 500 Hours 185
Drain and Refill Engine Oil and Replace Filter 185
Drain Water and Sediment From Fuel Tank Sump 187
Replace Primary Fuel Filter and Water Separator 188
Replace Final Fuel Filter 189
Check Swing Gear Case Oil Level 190
Check Track Drive Gear Case Oil Level 191
Take Fluid Samples 191
Maintenance—Every 1000 Hours 192
Check Coolant Condition 192
Replace Cab Fresh Air and Recirculating Air Filters 192
Replace Primary Air Cleaner Element 193
Drain and Refill Track Drive Gear Case Oil 194
Drain and Refill Swing Gear Case Oil 195
Lubricate Swing Gear Case Bearing 197
Maintenance—Every 1500 Hours 198
Check and Adjust Engine Valve Lash 198
Maintenance—Every 2000 Hours 199
Check Swing Gear Pinion Grease Level 199
Replace Hydraulic Tank Vent Cap Filter 200
Inspect and Clean Hydraulic Pilot Mesh Filter 202
Replace Hydraulic Oil Return Filter 204
Inspect Serpentine Belt 206
Replace Secondary Air Cleaner Element 207
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 208
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 209
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter 209
Clean Diesel Exhaust Fluid (DEF) Tank 209
Maintenance—Every 4000 Hours 210
Drain and Refill Hydraulic Tank Oil 210
Replace Hydraulic Tank Suction Strainer 212
Clean Case Drain Screen Fitting 214
Replace Diesel Exhaust Fluid (DEF) Tank Breather 214
Maintenance—Every 6000 Hours 215
Drain and Refill Engine Coolant 215
Miscellaneous—Machine 218
Clean Machine Regularly 218
Inspect Seat Belt 219
Replacing Seat Belt 220
Bleed Fuel System 220
Bleed Hydraulic System 221
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 221
Inspect and Clean Polycarbonate Windows 222
Do Not Service Control Valves, Cylinders, Pumps, or Motors 223
Precautions for Alternator and Regulator 223
Handling, Checking, and Servicing Batteries Carefully 224
Using Battery Charger 225
Using Booster Batteries—24-Volt System 227
Removing and Installing Batteries 228
Replacing Batteries 229
Fluid Sampling Test Ports—If Equipped 230
Welding On Machine 231
Keep Electronic Control Unit Connectors Clean 231
JDLink™ Machine Monitoring System (MMS) 231
Replacing Fuses 232
Keep ROPS Installed Properly 237
Track Sag General Information 238
Check Track Shoe Hardware 239
Accessory Power Outlets 239
Clean Cooling Package 240
Fill Fuel Tank 241
Check Air Intake Hoses 241
Clean Crankcase Vent Tube 241
Removing the Bucket 242
Bucket Remove and Install 242
Replacing Bucket Teeth 244
Replacing Bucket Teeth—TK Series 245
Replacing Bucket Side Cutters 245
Check Polycarbonate Roof Hatch—If Equipped 246
Hardware Torque Specifications 246
Unified Inch Bolt and Screw Torque Values 247
Metric Bolt and Screw Torque Values 248
Miscellaneous—Operational Checkout 249
Operational Checkout Procedure 249
Diagnostic Trouble Codes (DTCs) Check 249
Operational Checks—Ignition Off, Engine Off Checks 249
Operational Checks—Ignition On, Engine Off Checks 250
Operational Checks—Ignition On, Engine On Checks 256
Miscellaneous—Troubleshooting 277
Troubleshooting Procedure 277
Engine 278
Hydraulic System 284
Electrical System 287
Miscellaneous—Storage 290
Prepare Machine for Storage 290
Monthly Storage Procedure 291
Preparing Engine for Long-Term Storage 292
Removing Engine From Long-Term Storage 293
Miscellaneous—Machine Numbers 294
Record Product Identification Number (PIN) 294
Record Engine Serial Number 294
Record Travel Motor Serial Numbers 295
Record Swing Motor Serial Number 295
Record Hydraulic Pump Serial Number 296
Record Hydraulic Coupler Serial Number—If Equipped 296
Keep Proof of Ownership 297
Keep Machines Secure 297
Miscellaneous—Specifications 298
Engine Specifications 298
Drain and Refill Capacities 298
Machine Specifications 299
Working Ranges 302
Lift Capacity—Without Blade; Arm: 3 0 m (9 ft 10 in); Shoe: 500 mm (20 in) 304
Lift Capacity—Blade on Ground; Arm: 3 0 m (9 ft 10 in); Shoe: 500 mm (20 in) 306
Lift Capacity—Without Blade; Arm: 3 0 m (9 ft 10 in); Shoe: 600 mm (24 in) 308
Lift Capacity—Blade on Ground; Arm: 3 0 m (9 ft 10 in); Shoe: 600 mm (24 in) 310
Lift Capacity—Without Blade; Arm: 3 0 m (9 ft 10 in); Shoe: 700 mm (28 in) 312
Lift Capacity—Blade on Ground; Arm: 3 0 m (9 ft 10 in); Shoe: 700 mm (28 in) 314
Machine Design Life 315
Eurasian Economic Union 315
Page Number 27
Section 1-1 31
Section 1-2 33
Section 1-3 42
Section 1-4 49
Section 1-5 53
Section 2-1 64
Section 2-2 87
Section 2-3 116
Section 2-5 126
Section 3-1 138
Section 3-2 155
Section 3-3 165
Section 3-4 175
Section 3-5 178
Section 3-6 179
Section 3-7 184
Section 3-8 185
Section 3-9 192
Section 3-10 198
Section 3-11 199
Section 3-12 210
Section 3-13 215
Section 4-1 218
Section 4-2 249
Section 4-3 277
Section 4-4 290
Section 4-5 294
Section 4-6 298

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