John Deere Excavator 200CLC 230CLC and 270CLC Operator’s Manual – PDF DOWNLOAD

Description

John Deere Excavator 200CLC 230CLC and 270CLC Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

OMT187348 Issue B4

John Deere Excavator 200CLC 230CLC and 270CLC Operator’s Manual – PDF DOWNLOAD

Introduction

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage.
• This manual and safety signs on your machine may also be available in other languages. (See your authorized dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
• MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
• RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
• WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers Section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine.
• WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.
• This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.

TABLE OF CONTENTS:

John Deere Excavator 200CLC 230CLC and 270CLC Operator’s Manual – PDF DOWNLOAD

Page
Safety—Safety Features
Safety Features 1-1-1
Safety—General Precautions
Recognize Safety Information 1-2-1
Follow Safety Instructions 1-2-1
Operate Only If Qualified 1-2-1
Wear Protective Equipment 1-2-2
Avoid Unauthorized Machine Modifications 1-2-2
Add Cab Guarding For Special Uses 1-2-2
Inspect Machine 1-2-3
Stay Clear Of Moving Parts 1-2-3
Avoid High-Pressure Fluids 1-2-3
Beware Of Exhaust Fumes 1-2-4
Prevent Fires 1-2-4
Prevent Battery Explosions 1-2-4
Handle Chemical Products Safely 1-2-5
Dispose Of Waste Properly 1-2-5
Prepare For Emergencies 1-2-5
Safety—Operating Precautions
Use Steps And Handholds Correctly 1-3-1
Start Only From Operator’s Seat 1-3-1
Use And Maintain Seat Belt 1-3-1
Prevent Unintended Machine Movement 1-3-2
Avoid Work Site Hazards 1-3-2
Keep Riders Off Machine 1-3-3
Avoid Backover Accidents 1-3-3
Avoid Machine Tip Over 1-3-4
Use Special Care When Lifting Objects 1-3-4
Add And Operate Attachments Safely 1-3-5
Safety—Maintenance Precautions
Park And Prepare For Service Safely 1-4-1
Service Cooling System Safely 1-4-1
Remove Paint Before Welding or Heating 1-4-2
Make Welding Repairs Safely 1-4-2
Drive Metal Pins Safely 1-4-3
Safety—Safety Signs
Safety Signs 1-5-1
Operation—Operator’s Station
Pedals, Levers, And Panels 2-1-1
Monitor Panel 2-1-1
Monitor Panel Functions 2-1-2
Front Switch Panel 2-1-3
Front Switch Panel Functions 2-1-4
Rear Switch Panel 2-1-5
Horn 2-1-5
Power Boost Switch 2-1-5
Pilot Control Shut-Off Lever 2-1-6
Travel Alarm And Travel Alarm Cancel
Switch 2-1-6
Cab Heater And Air Conditioner 2-1-7
Operating The AM/FM Radio 2-1-9
Secondary Exit Tool 2-1-9
Opening Upper Front (Secondary Exit)
Window 2-1-9
Removing And Storing The Lower Front
Window 2-1-10
Opening Side Windows 2-1-11
Opening And Closing The Roof Exit Cover 2-1-12
Adjusting The Seat 2-1-13
Seat Belt 2-1-14
Operation—Operating The Machine
Before Starting Work 2-2-1
Operator’s Daily Machine Check Before
Starting 2-2-1
Starting Engine 2-2-2
Cold Weather Warm-Up 2-2-4
Using Booster Batteries—24 Volt System 2-2-5
Travel Pedals And Levers 2-2-6
Control Lever Pattern Operation 2-2-7
Control Lever Pattern Conversion 2-2-8
Operating In Water And Mud 2-2-9
Driving Up A Steep Or Slippery Slope 2-2-10
Lifting 2-2-10
Lower Boom With Engine Stopped 2-2-11
Parking the Machine 2-2-12
Loading And Unloading For Transport 2-2-13
Page
Towing Machine 2-2-14
Lifting the Machine 2-2-14
Maintenance—Machine
Diesel Fuel 3-1-1
Low Sulfur Diesel Fuel Conditioner 3-1-1
Dieselscan Fuel Analysis 3-1-2
Handling And Storing Diesel Fuel 3-1-2
Alternative And Synthetic Lubricants 3-1-2
Engine Break-In Oil 3-1-3
Diesel Engine Oil 3-1-4
Hydraulic Oil 3-1-5
Swing Gearbox And Propel Gearbox Oils 3-1-6
Pump Gearbox Oil 3-1-6
Track Adjuster, Working Tool Pivot,
Swing Bearing, And Swing Bearing Gear
Grease 3-1-7
Maintenance—Periodic Maintenance
Service Your Machine At Specified Intervals 3-2-1
Check The Hour Meter Regularly 3-2-1
Prepare Machine For Maintenance 3-2-1
Open Access Doors For Service 3-2-2
Open Engine Hood For Service 3-2-2
Fuel Tank 3-2-3
Hydraulic Breaker And Crusher Attachments 3-2-3
Maintenance And Repair Record
Keeping System 3-2-4
OILSCAN Plus,® CoolScan Plus® And
3-Way Coolant Test Kit 3-2-5
Periodic Maintenance Record Keeping
System 3-2-6
Maintenance—As Required
Clean Fuel Tank Inlet Screen 3-3-1
Drain Fuel Tank Sump 3-3-1
Drain Water Separator 3-3-2
Bleed Fuel System 3-3-2
Clean Radiator Air Inlet Screen 3-3-2
Clean Air Cleaner Dust Unloader Valve 3-3-3
Windshield Washer Fluid Level 3-3-3
Check And Adjust Track Sag 3-3-4
Maintenance—Every 10 Hours or Daily
Check Engine Oil Level 3-4-1
Check Recovery Tank Coolant Level 3-4-2
Check Hydraulic Tank Oil Level 3-4-3
Maintenance—Every 100 Hours
Grease Working Tool Pivots 3-5-1
Change Engine Break-in Oil And
Replace Filter 3-5-1

Maintenance—Every 250 Hours
Check Swing Gearbox Oil Level 3-6-1
Drain Hydraulic Tank Sump 3-6-1
Check Pump Drive Gearbox Oil Level 3-6-2
Check Radiator Coolant Level 3-6-2
Check Battery Electrolyte Level and
Terminals 3-6-3
Check Propel Gearbox Oil Level 3-6-5
Clean or Replace Dusty Primary Element 3-6-6
Maintenance—Every 500 Hours
Grease Working Tool Pivots 3-7-1
Grease Swing Bearing 3-7-2
Grease Swing Bearing Gear 3-7-3
Replace Water Separator 3-7-4
Replace Final Fuel Filter 3-7-4
Change Engine Oil And Replace Filter 3-7-4
Check Air Intake Hoses 3-7-5
Maintenance—Every 1000 Hours
Change Swing Gearbox Oil 3-8-1
Replace Hydraulic Tank Oil Filter 3-8-1
Replace Pilot System Oil Filter 3-8-2
Change Pump Drive Gearbox Oil 3-8-4
Clean The Engine Crankcase Ventilation
Tube 3-8-4
Inspect Fan Belt 3-8-5
Replace Air Cleaner Elements 3-8-6
Replace Air Cleaner Dust Valve 3-8-6
Maintenance—Every 2000 Hours
Drain Cooling System 3-9-1
Diesel Engine Coolant 3-9-2
Cooling System Fill And Deaeration
Procedure 3-9-3
Adjust Engine Valve Clearance 3-9-3
Change Propel Gearbox Oil 3-9-4
Maintenance—Every 4000 Hours
Change Hydraulic Tank Oil, Clean
Suction Screen 3-10-1
Miscellaneous—Machine
Do Not Service Or Adjust Injection
Nozzles Or Injection Pump 4-1-1
Do Not Service Control Valves,
Cylinders, Pumps Or Motors 4-1-1
Precautions For Alternator And Regulator 4-1-1
Diagnostic Display Unit (DDU) Operation 4-1-2
Engine Service Codes 4-1-8
Handling, Checking And Servicing Batteries
Carefully 4-1-10
Using Battery Charger 4-1-11
Replacing Batteries 4-1-12
Welding On Machine 4-1-12
Clean The Machine Regularly 4-1-12
Adding 12—Volt Accessories 4-1-13
Replacing Fuses 4-1-14
Replacing Bucket Teeth 4-1-15
Replacing Bucket Tooth Tip—
Heavy-Duty Bucket 4-1-16
Adjusting Bucket To Arm Joint 4-1-16
Removing The Bucket 4-1-17
Track Sag General Information 4-1-18
Check Track Shoe Hardware 4-1-19
Unified Inch Bolt And Cap Screw Torque
Values 4-1-20
Metric Bolt And Cap Screw Torque Values 4-1-21
Miscellaneous—Operational Checkout
Operational Checkout 4-2-1
Operator Station Checks—Key Switch On,
Engine Off 4-2-1
Operator Station Checks—Engine On 4-2-2
Miscellaneous Checks 4-2
Miscellaneous—Troubleshooting
Using Troubleshooting Charts 4-3-1
Engine 4-3-2
Electrical System 4-3-6
Hydraulic System 4-3-9
Miscellaneous—Storage
Prepare Machine For Storage 4-4-1
Miscellaneous—Machine Numbers
Record Product Identification Number (PIN) 4-5-1 Record Engine Serial Number
4-5-1
Record Propel Motor Serial Numbers 4-5-1
Record Swing Motor Serial Number 4-5-1
Keep Proof of Ownership 4-5-2
Keep Machines Secure 4-5-2
Miscellaneous—Specifications
200CLC Engine Specifications 4-6-1
200CLC Drain And Refill Capacities 4-6-1
200CLC Machine Specifications 4-6-2
200CLC Working Ranges 4-6-4
200CLC Lift Capacity—KG (LB) 4-6-6
230CLC Engine Specifications 4-6-12
230CLC Drain And Refill Capacities 4-6-12
230CLC Machine Specifications 4-6-13
230CLC Working Ranges 4-6-15
230CLC Lift Capacity—KG (LB) 4-6-17
270CLC Engine Specifications 4-6-23
270CLC Drain and Refill Capacities 4-6-23
270CLC Machine Specifications 4-6-24
270CLC Working Ranges 4-6-26
270CLC Lift Capacity—KG (LB) 4-6-28

IMAGES PREVIEW OF THE MANUAL:

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JOHN DEERE EXCAVATOR 200CLC 230CLC AND 270CLC OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M