John Deere H215E Harvester Head Operator’s Manual F674290 PDF

Description

John Deere H215E Harvester Head Operator’s Manual F674290 – PDF DOWNLOAD

• P/N: F674290_44
• Language: English
• Division: Forestry
• Product Lines: Harvesting Heads
• Publication Type: Operator’s Manuals
• Associated Models: H215E
• Series: HARVESTING HEADS SERIES
• Serial: 1EJH215E000002-

TABLE OF CONTENTS:

John Deere H215E Harvester Head Operator’s Manual F674290 – PDF DOWNLOAD

Table of Contents 2
1 Foreword 7
1 1 Copyright 7
1 2 Foreword 7
1 3 Declaration of Incorporation 7
1 4 General assembly instructions 8
1 5 Product identification 8
1 5 1 Identification plates 9
1 6 Base machine requirements 9
1 7 General hydraulic system requirements 9
1 8 Standard warranty 10
2 Safety 11
2 1 Follow Laws and Regulations 11
2 1 1 Recognize Safety Information 11
2 1 2 Understand Signal Words 12
2 1 3 Prepare for Emergencies 12
2 1 4 Wear Protective Clothing 13
2 1 5 Handle Chemical Products Safely 13
2 1 6 Cabin protective structures 14
2 2 Operating the harvester head 15
2 2 1 Attach Do not Operate Tag 16
2 2 2 Pay Attention to Bystanders 16
2 2 3 Operate the Boom Safely 17
2 2 4 Keep Danger Zone Clear 17
2 2 5 Avoid saw chain shots 18
2 2 6 Avoid Crush Points 19
2 2 7 Avoid Power Lines 19
2 2 8 What To Do If the Machine Catches Fire? 20
2 2 9 After a fire 20
2 3 Maintenance 21
2 3 1 Keep Machine in Good Condition 21
2 3 2 Use Proper Clothing 22
2 3 3 Use Proper Tools 22
2 3 4 Support Machine Properly 23
2 3 5 Avoid High Pressure Fluids 23
2 3 6 Avoid Heating near Pressurized Fluid Lines 24
2 3 7 Make Welding Repairs Safely 24
2 3 8 Dispose of Waste Properly 25
2 4 Safety Decal Locations H212 25
3 Specifications 26
3 1 Harvester head brochure 26
3 2 Harvester head components (H215E) 26
4 Transportation and storage 27
4 1 Preparing for storage 27
4 2 Transport by road 27
4 3 Transport by trailer 28
5 Harvesting instructions 29
5 1 Planning the work 29
5 1 1 Example of map sketch 29
5 2 Thinning 29
5 2 1 Thinning with harvester alone 30
5 2 2 Thinning with harvester and chain saw 31
5 2 3 Thinning between logging roads 31
5 3 Regeneration harvesting 32
5 3 1 Felling into trees 32
5 3 2 Felling outwards from the stand 33
5 3 3 Felling in both directions 33
5 4 Felling 34
5 4 1 Felling stage 35
5 4 2 Felling on slope 36
5 4 3 Felling trees with large roots 37
5 4 4 Root sets 38
5 5 Delimbing and crosscutting 39
6 Systems and Components 40
6 1 Frame 40
6 1 1 Bushing protection 41
6 2 Delimbing and debarking knives 42
6 2 1 Debarking quality 43
6 2 2 Knives cylinders 44
6 3 Debarking feed rollers 45
6 3 1 Feed roller arms 46
6 4 Diameter measuring device, cylinder-integrated 47
6 5 Saw unit 48
6 5 1 Saw feeding mechanism 49
6 5 2 Saw chains and saw bars (SuperCut 100S) 49
6 5 3 Chain lubrication system 50
6 5 4 Chain oil tank 51
6 5 5 Saw sensor 52
6 5 6 Chain shot guard 53
6 6 Length measuring device (H215E) 54
6 6 1 Length measuring sensor 55
6 7 Hydraulic system 56
6 7 1 EVO3 (H215E) harvester head valve 57
6 7 1 1 Hydraulic functions 58
6 7 1 2 EVO3 connectors 59
6 7 1 3 HHC (L22) connectors (H215E) 60
6 7 2 Hydraulic hoses 61
6 7 2 1 Knife cylinder hoses 62
6 7 2 2 Feeding hoses 63
6 8 Stump treatment 64
6 9 Tutorial videos for main harvester head components 64
7 Maintenance 66
7 1 General 66
7 1 1 Preparations 67
7 1 2 Welding instructions 67
7 1 3 Special tools 68
7 1 3 1 Extractor tool for Deutsch™ connectors 69
7 1 3 2 Saw motor puller tool 70
7 1 3 3 Assembly tool for feed cylinder piston gasket 71
7 1 3 4 Chain tensioning check valve installation tool 72
7 1 3 5 Check valve installation tool 72
7 1 3 6 Pressure relief valve installation tool 73
7 1 3 7 Saw motor installation tool 73
7 1 4 H215E tightening torques 74
7 1 5 Conical sleeve pin tightening 75
7 1 6 Fluids and lubricants 76
7 1 7 Tutorial video for harvester head daily maintenance 77
7 2 Service intervals 77
7 3 Every 25 hours 78
7 3 1 Check diameter measuring device 79
7 3 2 Check chain lubrication system 80
7 3 3 Grease right side of head 81
7 3 3 1 Upper delimbing knife 82
7 3 3 2 Feed roller arm 82
7 3 3 3 Lower delimbing knife 83
7 3 3 4 Tilt 84
7 3 4 Grease left side of head 85
7 3 4 1 Upper delimbing knife 86
7 3 4 2 Feed roller arm 86
7 3 4 3 Lower delimbing knife 87
7 3 4 4 Tilt 87
7 3 5 Grease length measuring device 88
7 3 6 Grease saw unit 89
7 3 7 Fill chain oil tank 90
7 4 Every 50 hours 90
7 4 1 Grease rotator and link 91
7 4 2 Check harvester head mounting 92
7 4 3 Grease the bar holder (SuperCut 100S) 93
7 5 Every 250 hours 93
7 5 1 Check cylinders, protection covers and hoses 94
7 5 2 Check bolt fastenings 95
7 5 3 Check bushing protections 96
7 6 Every 1000 hours 96
7 6 1 Wash the head 96
7 6 2 Check visually the frame 97
7 6 3 Check lock nuts of knives and roller arms 98
7 6 4 Clean saw chain oil strainer 99
7 6 5 Measure hydraulic pressures 99
7 6 5 1 General information 100
7 6 5 2 Main pressure (MP) 101
7 6 5 3 Low pressure (LP) 102
7 6 5 4 Pilot pressure (PP) 103
7 6 5 5 Chain tensioning pressure 104
7 6 6 Maintain knives and debarking tools 105
7 6 6 1 Sharpen delimbing knives 106
7 6 6 1 1 Back bevel 108
7 6 7 Inspect chain shot guard 109
7 6 7 1 Identification of excessive wear and damage 110
7 6 8 Clean rotator magnetic plug 111
7 6 9 Tighten rotator screws 112
7 7 As required 113
7 7 1 Replace length sensor 114
7 7 2 Replace diameter sensor 115
7 7 3 Adjusting the link brake 116
7 7 4 Saw unit maintenance 116
7 7 4 1 Saw chain components 117
7 7 4 1 1 Changing the Saw Chain (SuperCut 100S) 118
7 7 4 1 2 Changing the Saw Chain 119
7 7 4 1 3 Sharpening the saw chain 119
7 7 4 1 3 1 Using a grinder for sharpening 120
7 7 4 1 3 2 Using a round-file for sharpening 121
7 7 4 1 3 3 Depth gauges 122
7 7 4 1 4 Repairing the saw chain 123
7 7 4 1 4 1 Installing new chain parts 124
7 7 4 2 Chain tensioning 124
7 7 4 2 1 Bleed chain tensioning system (SC100) 125
7 7 4 2 2 Bleed chain tensioning system (SuperCut 100S) 126
7 7 4 2 3 Remove saw tensioning device (SC100) 127
7 7 4 3 Saw bar 127
7 7 4 3 1 Basic inspection 128
7 7 4 3 2 Changing the saw bar (SuperCut 100S) 129
7 7 4 3 3 Changing the saw bar (SC100) 130
7 7 4 3 4 Changing the Bar Holder (SuperCut 100S) 131
7 7 4 3 5 Changing the Bar Holder (SC100) 132
7 7 4 3 6 Straightening the saw bar 132
7 7 4 3 6 1 Bent bars 133
7 7 4 3 6 2 Twisted bars 134
7 7 4 4 Replacing saw sensor 135
7 7 4 5 Adjusting saw sensor wheel 136
7 7 4 6 Replacing drive sprocket 137
7 7 4 7 Replacing tip sprocket 138
7 7 4 8 Removing saw motor 139
7 7 4 9 Replacing chain shot guard 140
Index 141
Attachments 144
Declaration of Incorporation template_harvester_head_en 145
JD_Harvesterheads_200_400series_EN 150

S.V 04/24