John Deere Hydrostatic Excavator 330LCR Technical Operators Manual – PDF DOWNLOAD

Description

John Deere Hydrostatic Excavator 330LCR Technical Operators Manual – PDF DOWNLOAD

DESCRIPTION:

NSN 3805-01-463-0805

John Deere Hydrostatic Excavator 330LCR Technical Operators Manual – PDF DOWNLOAD

INTRODUCTION

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners.
• Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel
• Table of Contents refer to the John Deere Functional Group Coding system. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate, which you should have received from your dealer.
• This warranty provides you the assurance that John Deere will back its products where defects appear within the warranty period. In some circumstances, John Deere also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action

TABLE OF CONTENTS:

John Deere Hydrostatic Excavator 330LCR Technical Operators Manual – PDF DOWNLOAD

Safety and Safety Signs
John Deere Excavator Safety Features 1-1
Recognize Safety Information1-2
Understand Signal Words1-2
Follow Safety Instructions 1-2
Avoid Injury From: Loading Machine on a Trailer, Fastening Machine to
Trailer, and Unloading Machine From Trailer1-3
Avoid Injury From Backover Accidents 1-4
Avoid Injury From Rollaway Accidents 1-5
Inspect Machine 1-5
Use Handholds and Steps1-6
Use Seat Belt 1-6
Maintain Seat Belt1-7
Move and Operate Machine Safely 1-7
Operate Only From Operator’s Seat1-8
Secondary Exits1-8
Operate Machine Safely1-8
Dig With Caution 1-9
Operate With Caution1-9
Avoid Tipping 1-9
Avoid Power Lines1-10
Drive Machine Safely1-10
Beware of Exhaust Fumes1-10
Park Machine Safely 1-11
Keep Riders Off Machine 1-11
Operate Attachment Safely 1-12
Handle Fluids Safely—Avoid Fires 1-12
Prepare for Emergencies 1-13
Handle Starting Fluid Safely 1-13
Clean Trash From Machine1-14
Protect Against Flying Debris 1-14
Wear Protective Clothing1-14
Protect Against Noise1-15
Handle Chemical Products Safely1-15
Warn Others of Service Work1-16
Stay Clear of Moving Parts 1-16
Support Machine Properly 1-17
Service Cooling System Safely 1-17
Practice Safe Maintenance 1-18
Remove Paint Before Welding or Heating1-19
Avoid Heating Near Pressurized Fluid Lines 1-19
Avoid High-Pressure Fluids 1-20
Prevent Battery Explosions 1-20
Clean the Machine Regularly1-21
Store Attachments Safely1-21
Dispose of Waste Properly1-22
Battery Terminals, Lifting Equipment, Dry Cleaning Solvent and Compressed Air 1-23
Safety Signs1-24
Chapter 2 Operator’s Station
Pedals, Levers, and Panels 2-1
Right Front Panel and Right Console Panel 2-2
Monitor Panel2-3
Engine Coolant Temperature Gauge 2-4
Warm-Up Indicator 2-4
Fuel Gauge 2-4
HP (High Power) Mode Indicator 2-5
E (Economy) Mode Indicator2-5
Auto-Idle Indicator 2-5
Hydraulic Oil Level Indicator 2-6
Hydraulic Oil Filter Restriction Indicator 2-6
Fuel Level Indicator 2-6
Air Filter Restriction Indicator 2-7
Engine Coolant Temperature Indicator 2-7
Charge Air Temperature Indicator 2-7
Engine Oil Pressure Indicator2-8
Alternator Voltage Indicator 2-8
Engine Oil Level Indicator 2-8
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
iii
Coolant Level Indicator2-9
Switch Panel2-10
Buzzer and Buzzer Stop Switch 2-11
Wiper Switch2-11
Washer Switch2-12
Operating Lights Switch2-12
Operating Rear Lights Switch 2-13
Hydraulic Impact Breaker Auxiliary Switch2-13
Overload Alarm and Indicator2-13
Cab Light2-14
Key Switch 2-14
Engine RPM Dial 2-15
Power Boost Switch 2-15
Horn 2-16
Hour Meter 2-16
Cab Heater and Air Conditioner2-17
Control Panel Switches 2-18
Cab Heater Operation2-19
Air Conditioner Operation2-19
Defroster Operation2-20
Front Console 2-20
Operating the AM/FM Radio 2-21
Setting the Clock 2-21
Cab Door Release Lever2-22
Secondary Exit Tool2-22
Opening Upper Front (Secondary Exit) Window2-23
Closing Upper Front Window2-24
Removing and Storing the Lower Front Window 2-25
Opening Side Windows2-26
Opening and Closing the Upper Screen 2-26
Opening and Closing the Roof Exit Cover2-27
Removing and Storing Fire Extinguisher 2-27
Removing and Storing Rifle2-28
J-Hooks 2-28
Toolbox Security Hasp2-29
Decontamination Kit Bracket 2-29
Adjusting the Seat 2-30
Adjusting the Armrest 2-31
Seat Belt 2-31
Operator’s Manual Compartment2-31
Chapter 3 Break-In
Engine Break-In Oil 3-1
Every 4 Hours3-1
Every 10 Hours or Daily 3-2
After the First 50 Hours3-2
After the First 100 Hours3-3
Chapter 4 Pre-Start Inspection
Inspect Machine Daily Before Starting 4-1
Chapter 5 Operating the Engine
Check Instruments Before Starting 5-1
Level Check5-1
Starting the Engine 5-2
Using Booster Batteries—24 Volt System5-3
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
iv
Slave Receptacle—24 Volt System5-4
Starting Fluid (Cold Weather Starting Aid) 5-5
Using the Arctic Starter5-7
Starting the Arctic Starter5-8
Check Instruments After Starting5-8
Warming the Machine5-9
Cold Weather Warm-Up 5-10
Stopping the Engine 5-11
Chapter 6 Driving the Machine
Steering the Machine Using Pedals6-1
Steering the Machine Using Levers 6-3
Removing Propel Levers6-4
Propel Speed Switch6-5
Travel Alarm and Travel Alarm Cancel Switch6-5
Parking the Machine6-6
Parking Machine During Freezing Weather6-7
Lock All Compartments 6-7
Chapter 7 Operating the Machine
Control Levers7-1
Control Lever Pattern Conversion7-2
Control Levers John Deere Pattern7-4
Pilot Control Shut-Off Lever7-5
Auto-Idle Switch 7-6
Workmode Selection Switch7-7
Power Boost Switch 7-8
E (Economy) Mode7-8
H/P (High Power) Mode 7-9
Standard Mode 7-9
Operating Tips7-10
Driving Machine 7-10
Driving on Slopes7-11
Driving Down a Slope7-11
Driving Up a Slope7-11
Driving Up a Steep or Slippery Slope—Boom on Uphill End of Machine7-12
Driving Up a Steep or Slippery Slope—Boom on Downhill End of Machine7-12
Moving Machine off an Embankment7-13
Leveling Machine7-14
Using Quick-Disconnect Hitch7-14
Using Bucket 7-18
Planning Spoil Piles 7-20
Trenching 7-20
Backfilling7-22
Truck Loading7-23
Operating in Water and Mud7-24
Clean Track Frame Area 7-24
Lifting7-25
Using Quick-Coupler Type Attachments 7-27
Hydraulic Breaker and Crusher Attachments7-28
Lower Boom With Engine Stopped 7-28
Lifting the Machine7-30
Install Hydraulic Impact Breaker 7-30
Remove Hydraulic Impact Breaker 7-32
Using the Hydraulic Impact Breaker7-33
Regular Maintenance7-36
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
v
Tool Replacement 7-38
Breaker Lubrication7-40
Common Causes of Breaker Damage7-41
Breaker Tool Selection7-44
Tool Breakage Analysis 7-44
Chapter 8 Transporting
Loading Machine on a Trailer 8-1
Tiedowns8-2
Fasten Machine to Trailer 8-3
Fasten Machine to Rail Car 8-5
Unloading Machine from Trailer 8-6
Towing Machine 8-8
Lifting the Machine8-8
Chapter 9 Fuels and Lubricants
Diesel Fuel 9-1
Lubricity of Diesel Fuels9-1
Low Sulfur Diesel Fuel Conditioner 9-2
Diesel Fuel Storage 9-2
Fuel Tank 9-3
Do Not Use Galvanized Containers 9-3
Diesel Engine and Pump Gearbox Oils9-4
Hydraulic Oil9-5
Swing Gearbox and Propel Gearbox Oils9-6
Track Roller, Front Idler, and Carrier Roller Oil 9-6
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease9-7
Oil Filters 9-7
Lubricant Storage 9-8
Alternative and Synthetic Lubricants 9-8
Mixing of Lubricants9-9
Factory/Initial Fill Lubricants 9-9
Chapter 10 Periodic Maintenance
Service Your Machine at Specified Intervals10-1
Check the Hour Meter Regularly 10-1
Use Correct Fuels and Lubricants 10-1
Prepare Machine for Maintenance10-2
Open Access Doors for Service10-2
Open Hood for Service10-4
Chapter 11 Maintenance—As Required
Sampling Engine Oil (GRP NO 0400) 11-1
Sampling Hydraulic Oil (GRP NO 3360) 11-2
Clean Fuel Tank Inlet Screen (GRP NO 0560) 11-3
Drain Fuel Tank Sump (GRP NO 0560) 11-3
Clean Radiator Air Inlet Screens (GRP NO 0511)11-4
Drain Water Separator (GRP NO 0560)11-4
Clean Air Cleaner Dust Unloader Valve (GRP NO 0521) 11-5
Check Track Sag (GRP NO 0132) 11-5
Adjusting Track Sag (GRP NO 0132)11-6
Windshield Washer Fluid Level11-7
Chapter 12 Maintenance—Every 10 Hours or Daily
Check Engine Oil Level (GRP NO 0400) 12-1
Check Recovery Tank Coolant Level (GRP NO 0510)12-2
Check Hydraulic Oil Level (GRP NO 3360) 12-3
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
vi
Chapter 13 Maintenance—Every 50 Hours
Grease Working Tool Pivots (GRP NO 3302) 13-1
Chapter 14 Maintenance—Every 250 Hours
Check Swing Gearbox Oil Level (GRP NO 4351)14-1
Drain Hydraulic Tank Sump (GRP NO 3364) 14-1
Check Pump Drive Gearbox Oil Level (GRP NO 3361) 14-2
Change Engine Oil and Replace Filter (GRP NO 0407) 14-3
Check Surge Tank Coolant Level (GRP NO 0511) 14-5
Check Battery Electrolyte Level and Terminals (GRP NO 1671)14-6
Check Propel Gearbox Oil Level (GRP NO 0250) 14-8
Clean Dusty Primary Element (GRP NO 0521)14-10
Inspect Element (GRP NO 0521)14-11
Chapter 15 Maintenance—Every 500 Hours
Grease Swing Bearing (GRP NO 4353)15-1
Grease Swing Bearing Gear (GRP NO 4353) 15-2
Replace Final Fuel Filter (GRP NO 0420) 15-3
Replace Primary Fuel Filter (Water Separator) (GRP NO 0560)15-4
Check Air Intake Hoses (GRP NO 0521)15-5
Replace Hydraulic Oil Filter (GRP NO 3360) 15-6
Check Coolant in Radiator (GRP NO 0510) 15-9
Chapter 16 Maintenance—Every 1000 Hours
Change Swing Gearbox Oil (GRP NO 4351)16-1
Change Pilot Control Oil Filter (GRP NO 3362) 16-1
Change Pump Drive Gearbox Oil (GRP NO 3360) 16-3
Change Air Cleaner Elements (GRP NO 0521) 16-3
Inspect Fan Belt (GRP NO 0429)16-4
Replace Air Cleaner Dust Valve (GRP NO 0521) 16-5
Chapter 17 Maintenance—Every 2000 Hours
Change Propel Gearbox Oil (GRP NO 0250) 17-1
Change Hydraulic Oil (GRP NO 3360)17-2
Clean the Engine Crankcase Ventilation Tube (GRP NO 0400) 17-6
Check and Adjust Engine Valve Lash (Clearance) (GRP NO 0409) 17-6
Firing Order 6—Cylinder Engine17-8
Check Engine Speeds 17-9
Engine Speed Control Cable Adjustment (GRP NO 0515)17-10
Engine Control Motor and Sensor Adjustment (GRP NO 0515) 17-11
Engine Speed Learning Procedure 17-12
Chapter 18 Maintenance
Drain Cooling System (GRP NO 0510) 18-1
Diesel Engine Coolant (GRP NO 0510)18-3
Cooling System Fill and Deaeration Procedure (GRP NO 0510) 18-4
Do Not Service Injection Nozzles 18-5
Do Not Adjust Injection Pump18-5
Bleeding the Fuel System18-6
Precautions for Alternator and Regulator18-7
Service Batteries Carefully18-8
Checking Electrolyte Specific Gravity18-10
Using Battery Charger18-11
Replacing Batteries (GRP NO 1671) 18-12
Removing Batteries (GRP NO 1671) 18-12
Welding on Machine 18-13
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
vii
Adding 12-Volt Accessories 18-14
Replacing Fuses18-14
Fuse (Blade-Type) Color Codes18-16
Checking Travel Alarm System (GRP NO 1671) 18-16
Removing the Bucket (GRP NO 3302)18-17
Replacing Bucket Teeth (GRP NO 3302) 18-18
Replacing Bucket Tooth Tip—Heavy-Duty Bucket (GRP NO 3302) 18-19
Do Not Service Control Valves, Cylinders, Pumps or Motors18-19
Track Sag General Information 18-20
Hardware Torque Specifications 18-20
Check Track Shoe Torque18-21
Unified Inch Bolt and Cap Screw Torque Values 18-22
Metric Bolt and Cap Screw Torque Values18-23
Additional Metric Cap Screw Torque Values 18-24
Check Oil Lines and Fittings18-25
Service Recommendations for O-Ring Boss Fittings18-26
Service Recommendations for Flat Face O-Ring Seal Fittings 18-28
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 18-29
Service Recommendations for Flared Connections—Straight or Tapered Threads 18-30
Service Recommendations for Inch Series Four Bolt Flange Fittings18-31
Service Recommendations for Metric Series Four Bolt Flange Fitting18-33
Chapter 19 Operational Checkout
Operational Checkout19-1
Operator Station Checks—Key Switch On, Engine Off 19-2
Operator Station Checks—Engine On19-4
Hydraulic System Checks 19-8
Undercarriage Checks 19-15
Quick-Disconnect Hitch Checks 19-17
Accessories Checks 19-18
Air Conditioning Checks19-20
Seat, Doors, Windows, Latches, and Locks Checks19-22
Coolant Checks 19-30
Chapter 20 Troubleshooting
Using Troubleshooting Charts20-1
Engine 20-2
Electrical System20-8
Hydraulic System20-14
Chapter 21 Storage
Prepare Machine for Storage21-1
Quick-Disconnect Hitch Storage Procedure21-2
Monthly Storage Procedure 21-3
Chapter 22 Specifications
330LCR Specifications 22-1
330LCR Working Ranges 22-3
330LCR Engine Specifications 22-4
330LCR Drain and Refill Capacities22-5
330LCR Lift Capacity—KG (LB)22-6
TM 5-3805-281-10
TABLE OF CONTENTS (Continued)
Page
viii
Appendix A Operator Preventive Maintenance Checks and Services (PMCS) A-1
Appendix B Components of End Item and Basic Issue Items ListB-1
Appendix C References C-1

IMAGES PREVIEW OF THE MANUAL:

JOHN DEERE HYDROSTATIC EXCAVATOR 330LCR TECHNICAL OPERATORS MANUAL – PDF DOWNLOAD:

https://vimeo.com/670194746

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

 S.M