John Deere JD18 OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD

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John Deere JD18 OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD

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John Deere JD18 OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD

• P/N: OMDZ125112_12
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 18.0L, 6180C1510
• Serial: JD18 OEM DIESEL ENGINES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere JD18 OEM Diesel Engines Operator’s Manual – PDF DOWNLOAD

Contents 9
Record Keeping 11
Record Engine Serial and Model Number 11
Engine Option Codes 13
Record ECU Serial Number 15
Safety 16
Recognize Safety Information 16
Understand Signal Words 16
Follow Safety Instructions 16
Replace Safety Signs 17
California Proposition 65 Warning 17
Illuminate Work Area Safely 17
Work in Clean Area 17
Use Proper Tools 18
Live With Safety 18
Prevent Machine Runaway 18
Handle Fuel Safely—Avoid Fires 19
Prepare for Emergencies 19
Handle Starting Fluid Safely 19
In Case of Fire 20
Handle Fluids Safely—Avoid Fires 20
Avoid Static Electricity Risk When Refueling 21
Service Machines Safely 21
Wear Protective Clothing 21
Protect Against Noise 22
Handling Batteries Safely 22
Prevent Acid Burns 23
Stay Clear of Rotating Drivelines 23
Install All Guards 24
Practice Safe Maintenance 24
Remove Paint Before Welding or Heating 25
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High-Pressure Fluids 25
Do Not Open High-Pressure Fuel System 26
Protect Against High Pressure Spray 26
Prevent Battery Explosions 26
Avoid Hot Exhaust 27
Work In Ventilated Area 27
Service Cooling System Safely 27
Decommissioning — Proper Recycling and Disposal of Fluids and Components 28
Fuels, Lubricants, and Coolant 29
Diesel Fuel 29
Supplemental Diesel Fuel Additives 30
Lubricity of Diesel Fuel 30
Handling and Storing Diesel Fuel 30
Biodiesel Fuel 31
Testing Diesel Fuel 32
Fuel Filters 32
Minimizing the Effect of Cold Weather on Diesel Engines 33
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 34
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 35
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 36
Diesel Engine Oil and Filter Service Intervals 36
Mixing of Lubricants 37
Alternative and Synthetic Lubricants 37
Lubricant Storage 37
Oil Filters 37
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 38
Water Quality for Mixing with Coolant Concentrate 39
Operating in Warm Temperature Climates 39
Testing Coolant Freeze Point 40
Disposing of Coolant 40
Instrument Panels 41
PV101 Instrument Panels 41
PV101 Diagnostic Gauge — Using 43
PV101 Diagnostic Gauge — Main Menu 44
PV101 Diagnostic Gauge — Essential Menus 45
DG14 Diagnostic Gauge — Using 45
DG14 Diagnostic Gauge — Main Menu 46
DG14 Diagnostic Gauge — Essential Menus 47
PV480 Instrument Panel 48
PV480 Diagnostic Gauge — Using 49
PV480 Diagnostic Gauge — Main Menu 50
PV480 Diagnostic Gauge — Essential Menus 51
Required Machine Stop Warning 51
John Deere PowerSight 53
Engine Operation 54
Break-In Service 54
Generator Set (Standby) Applications 55
Starting the Engine 55
Normal Engine Operation 56
Cold Weather Operation 57
Warming Engine 58
Idling Engine 58
Changing Engine Speed 58
Stopping the Engine 59
Using a Booster Battery or Charger 60
Auxiliary Gear Drive Limitations 61
EU Qualified Emergency Use — SCR Derate Override Option 62
US EPA Qualified Emergency Use — SCR Derate Override Option 63
Restored Operation Option 64
Lubrication and Maintenance 65
Required Emission-Related Information 65
Observe Service Intervals 65
Use Correct Fuels, Lubricants, and Coolant 65
Lubrication and Maintenance Service Interval Chart 66
Lubrication & Maintenance — Daily 67
Daily Prestarting Checks 67
Lubrication & Maintenance — 500 Hours/12 Months 68
Servicing Fire Extinguisher 68
Servicing Battery 68
Visually Inspecting Coolant Pump 70
Checking Open Crankcase Vent (OCV) 70
Removing and Installing Fuel Filters 71
Checking Belt Wear 73
Checking Belt Tensioner Spring Tension 73
Checking Cooling System 74
Pressure Testing Cooling System 75
Changing Engine Oil and Replacing Oil Filter 77
Checking and Adjusting Engine Speeds 78
Checking Engine Mounts 78
Checking Engine Ground Connection 79
Lubrication & Maintenance — 750 Hours/12 Months 80
Changing Engine Oil and Replacing Oil Filter 80
Lubrication & Maintenance — 6000 Hours/72 Months 82
Flushing and Refilling Cooling System 82
Thermostat — Testing 84
Service As Required 85
Additional Service Information 85
Draining Water From Fuel Filters 85
Adding Coolant 86
Pre-Start Cleaning Guide 86
Replacing Air Cleaner Filter Elements 87
Inspecting Primary Air Filter Element 88
Air Filter Element Storage 88
Engine Belt Replacement 88
Checking Fuses 89
Checking Electrical Wiring And Connections 89
Priming Fuel System 89
Checking Air Compressors (If Equipped) 90
Checking Refrigerant (A/C) Compressor (If Equipped) 90
Checking Rear Power Take-Off (PTO) 91
Crankshaft Vibration Damper 92
Troubleshooting 93
General Troubleshooting Information 93
Diagnostic Trouble Code Designations 94
Intermittent DTC Diagnostics 96
Engine Troubleshooting 97
Electrical System Layout 109
Precautions for Welding 111
Storage 112
Engine Storage Guidelines 112
Preparing Engine for Long-Term Storage 112
Removing Engine from Long-Term Storage 113
Specifications 114
Engine Crankcase Oil Fill Capacity 114
Unified Inch Bolt and Screw Torque Values 115
Metric Bolt and Screw Torque Values 116
Lubrication and Maintenance Records 117
Using Lubrication and Maintenance Records 117
Daily Prestarting Service 117
500 Hours of Operation or 12 Months Service 117
6000 Hours of Operation or 72 Months of Service 118
Service As Required 118
Warranty 119
John Deere Warranty in OEM Applications 119
Emissions Control System Certification Label 122
Carbon Dioxide Emissions (CO₂) 123
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 124
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 126
Page Number 9
Section 01 11
Section 05 16
Section 10 29
Section 15 41
Section 20 54
Section 30 65
Section 35 67
Section 40 68
Section 41 80
Section 55 82
Section 60 85
Section 65 93
Section 70 112
Section 75 114
Section 80 117
Section 85 119

S.V 04/24