John Deere Series 220 Diesel Engines Component Technical Manual – PDF Download

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John Deere Series 220 Diesel Engines Component Technical Manual

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John Deere Series 220 Diesel Engines Component Technical Manual

LANGUAGE:ENGLISH
PAGES:718
DOWNLOADABLE:YES
FILE TYPE:PDF

JOHN DEERE SERIES 220 DIESEL ENGINES COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

• John Deere Series 220 Diesel Engines Component Technical Manual
• This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
• Use this component technical manual in conjunction with the machine technical manual. An application listing in the Specifications and General Information section identifies product-model/component typemodel relationship. See the machine technical manual for information on component removal and installation, and gaining access to the components. This manual is organized so that all the information on a particular engine is kept together in a single section.
• Information in each section is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job and service parts kits. All specifications, wear tolerances, and torque values appear at the beginning of each section.

TABLE OF CONTENTS:

John Deere Series 220 Diesel Engines Component Technical Manual

CTM3 John Deere Series 220 Diesel Engines................................  1
	Forward..............................................................  2
	Introduction.........................................................  5
	SPECIFICATIONS....................................................... 13
		General Information.............................................. 15
		General Engine Specifications.................................... 18
		Fuels, Lubricants and Coolant.................................... 22
		Repair Information............................................... 29
	Section 1 - 3TN66 AND 3TNA72 ENGINES................................. 33
		Specifications................................................... 35
		Cylinder Head, Valves and Manifolds.............................. 51
		Pistons, Rods and Cylinder Block................................. 66
		Crankshaft, Main Bearings and Flywheel........................... 76
		Camshaft and Timing Gear Train................................... 89
		Lubrication......................................................105
		Cooling System...................................................117
		Fuel System......................................................125
		Starter..........................................................147
		Alternator.......................................................156
		Diagnosis........................................................165
		Checks, Tests and Adjustments....................................168
		Operational Tests................................................186
	Section 2 - 3TN75, 3TN78, 3TNC78, 3TN82, 3TNA82 AND 3TN84 ENGINES....193
		Specifications...................................................195
		Cylinder Head, Valves and Manifolds..............................211
		Pistons, Rods and Cylinder Block.................................224
		Crankshaft, Main Bearings and Flywheel...........................237
		Camshaft and Timing Gear Train...................................248
		Lubrication System...............................................257
		Cooling System...................................................263
		Fuel System......................................................271
		Starter..........................................................280
		Alternator.......................................................296
		Diagnosis........................................................310
		Checks, Tests and Adjustments....................................313
		Operational Tests................................................328
	Section 3 - 4TN78T, 4TN82 AND 4TN84(T) ENGINES.......................333
		Specifications...................................................335
		Cylinder Head, Valves and Manifolds..............................351
		Pistons, Rods and Cylinder Block.................................364
		Crankshaft, Main Bearings and Flywheel...........................375
		Camshaft and Timing Gear Train...................................387
		Lubrication System...............................................396
		Cooling System...................................................403
		Fuel System......................................................411
		Starter..........................................................420
		Alternator.......................................................439
		Diagnosis........................................................453
		Checks, Tests and Adjustments....................................456
		Operational Tests................................................473
	Section 4 - 4TN100...................................................478
		Specifications...................................................480
		Cylinder Head, Valves and Manifolds..............................487
		Pistons, Rods and Cylinder Block.................................500
		Crankshaft, Main Bearings and Flywheel...........................509
		Camshaft and Timing Gear Train...................................519
		Lubrication System...............................................528
		Cooling System...................................................534
		Fuel System......................................................539
		Starter (Nippondenso 1.4 kW).....................................549
		Alternator (Hitachi 25A).........................................554
		Diagnosis........................................................559
		Checks, Tests and Adjustments....................................562
		Operational Tests................................................575
	Section 10 - ACCESORIES SERIES 220 POWER UNIT ENGINES................581
		Specifications...................................................583
		Intake and Exhaust Systems.......................................587
		Cooling System...................................................614
		Fuel System......................................................617
		Electrical System................................................621
		Miscellaneous....................................................625
		Engine Tune-Up...................................................626
		Operational Tests and Adjustments................................629
		Dealer Fabricated Tools..........................................644
	Section 20 - AIR INTAKE AND FUEL SYSTEM..............................647
		Component Location...............................................649
		Theory of Operation..............................................652
	Section 21 - ELECTRICAL..............................................690
		Introduction.....................................................692
		Component Location...............................................693
		Schematics.......................................................695
	ALPHABETICAL INDEX...................................................706
		A................................................................706
		B................................................................707
		C................................................................707
		D................................................................709
		E................................................................709
		F................................................................709
		G................................................................711
		I................................................................711
		L................................................................712
		M................................................................712
		O................................................................712
		P................................................................712
		R................................................................713
		S................................................................713
		T................................................................715
		V................................................................716
		W................................................................716

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