John Deere Timberjack 1110D Forwarder Owner Manual PDF

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John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 1110D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Timberjack Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1110D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Securing the Service Position 31
Use Proper Clothing 31
Use Proper Tools 32
Support Machine Properly 32
Shut Down Engine, Disconnect Battery Cable 33
Service Cooling System Safely 33
Prevent Battery Explosions 33
Prevent Acid Burns 34
Replacing the Xenon Worklamp 35
Start Only from Operator’s Seat 35
Beware of Exhaust Fumes 36
Avoid High Pressure Fluids 36
Avoid Heating near Pressurized Fluid Lines 37
Make Welding Repairs Safely 37
Service Tires Safely 38
Refueling and Servicing Fuel System 38
Dispose of Waste Properly 39
Operator’s Station – Panels, Switches, Gauges, Control levers 40
General 40
Front Dashboard 42
Start Key Positions 43
Signal Lights 43
Left and Right Arm Control Panels 44
Using Boom Control Levers 45
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 48
Preparedness for telephone 49
Air Conditioner Controls 49
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Function of Seat Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 57
Frame Brake 58
Steering 59
High/Low Gear and Rear-Wheel Drive 60
Using the Differential Lock-Up 61
Operating the Decking Blade (Optional Equipment) 61
Operating the Clambunk 61
Starting and Turning Off the Engine 62
Before Starting the Engine for the First Time in a Working Day 62
Normal Start 63
Cold engine starting 64
After starting 65
A normal operation of the engine 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Positioning 71
Use hold-down straps 71
Minilevers 72
Chains 72
Fluids and Lubricants 73
Recommended Lubricants and Fluids 73
Capacities 74
Diesel Fuel 75
Engine Oil 78
Coolant 79
Hydraulic oil 80
Gear oil 81
Brake fluid 81
Cab lift pump 81
Grease 82
Maintenance – General 83
Service, General 83
Using Fuels and Lubricants / Placement of Drain Hoses 83
Prepare Machine for Maintenance 84
Machine Frame, Locking and Unlocking 85
Check all bolted joints 86
Cleaning the Cab Windows 87
Tire pressures 88
Changing Wheels 89
Anti slips 90
Fitting bogie tracks 91
Maintenance intervals and service parts 93
Maintenance intervals 93
Service Parts 95
Maintenance – Every 10 hours or Daily 97
Check the hydraulic oil level 97
Check the engine oil level 98
Check the Fuel Pre-Filter 99
Check engine coolant level and windshield washer fluid level 99
Check the radiator grille cleanness 101
Check the driving brake oil level 102
Check the air filter 103
Check the tires for air pressure and overall shape 103
Fill up the fuel tank 104
Maintain the boom 104
The following service and checks are to be made at the end of each workday 105
Maintenance – Every 50 hours or Weekly 106
Grease the center hinge bearings and steering cylinder bearings 106
Grease the decking blade1 107
Check the air conditioner 107
Maintain the Boom 107
Check the fire extinguisher system 108
Maintenance – Every 250 hours 109
Clean the machine 109
Check the high/low gear oil level 109
Check Differential Oil Level 110
Check Single Axle Wheel Ends ( Hub gear) Oil Level 111
Check Bogie Housings Oil Level 111
Greasing the Prelubricated Bogie Bearings 112
Check Wheel Nut Torque 112
Check the cabine air filters 113
Check the air conditioner 113
Maintain the boom 114
Maintenance – Every 500 hours 115
Change engine oil and replace oil filter 115
Change the fuel filters 117
Clean crankcase vent tube 118
Check the air intake system 118
Checking belt tensioner spring tension and belt wear 118
Check engine speeds 119
Control engine grounding 120
Remove sediment and water from the fuel tanks 120
Check the batteries for charge 120
Checking cooling system 122
Grease the driveshafts 123
Maintenance – Every 1000 hours 125
Renew the hydraulic oil 125
Replace the hydraulic return filter 128
Replace the hydraulic tank breather 129
Renew the high/low gear (transfer case) oil 130
Renew the pressure filter of the drive hydraulic system 131
Change the Brake Pedal Circuit Oil 132
Check and tighten the screw and bolt connections 133
Check the exhaust manifold 133
Check the air conditioner 133
Maintain the boom 134
Maintenance – Every 2000 hours 135
Check Valve Clearance – Engines (200,000- ) 135
Checking Crankshaft Vibration Damper 137
Changing the Coolant 138
Change Bogie Axle Differential Oil 141
Change Bogie Housings Oil 142
Change Single Axle Differential Oil 143
Change Single Axle Wheel Ends Oil 144
Check and tighten the bolts for the joints between axles and frame 145
Maintenance – Every 6 months 146
Service the fire extinguisher 146
Maintenance – Every 12 months 147
Have the fire extinguisher system (opt eq ) checked 147
Maintenance – As required 148
Maintenance – As required 148
Bleeding the fuel system 149
Clean the Fuel Tank Filler Filter 151
Adjusting the Seat Turntable Brake 152
Replacing fan/alternator belt 152
Adjusting the Seat Turntable Brake 153
Maintain the Boom 153
Check the air conditioner 153
Hydraulic System and Bleeding 154
Working hydraulic system 154
Hydrostatic system 154
Bleeding 154
Bleeding Drive Hydraulic System 155
Bleeding Work Hydraulic System 157
Bleeding the Brake System 159
Hydrostatic System: Drive Pump adjusting 162
Checking and adjusting the charge pressure 162
Checking and adjusting the pressure cut-off valve setting of the drive pump 163
Hydrostatic System: Drive Motor adjusting 164
Checking and adjusting drive motors pressure cut-off settings 164
Work Hydraulic System: Check and Adjust 167
Adjustment of Pressure Difference 167
Adjusting the Maximum Pressure 167
Adjusting the Boom Pressure 168
Adjusting Auxiliary Functions 169
Adjusting Frame Brake 170
Adjusting Proportional Decking Blade 171
Adjusting Optional Equipment 171
Brake System: Check and Adjust 172
Checking the brakes 172
Mechanical adjustment of brakes 173
Brake Charging Pressure 174
Checking the Work Brake 175
Checking the Drive Brake (Brake Pedal) 175
Electrical System 176
Main Switch 176
Location of ECU and engine sensors 177
Batteries 178
Welding 180
Fuses on the Left-Hand Side in the Engine Compartment 182
Instrument Box Fuses and Relays 183
The RPM Sensor of the Drive Hydrostatics Motor 184
Hydraulic Tank Sensors 185
Transmission 186
Operating Power Transmission 186
High/Low Gear 186
Hydrostatic System 187
Control of Transmission 188
Boom, General 189
A General Description of the Boom 189
Operating Safety Precautions 190
General Operating Instructions 192
Assembly Instructions 193
Bleeding the Hydraulic System 193
Maintenance Schedule 194
Technical Information, Boom CF5 194
Rotator and Grapple 195
Boom – Maintenance 199
Maintenance every 10 hours 199
Maintenance every 50 hours 200
Maintenance every 250 hours 206
Maintenance every 1000 hours 207
Maintenance as required 209
Equipment, Air Conditioner 210
Introduction 210
Main Parts of Air Conditioning System 210
Risks and Counter-Measures 213
First Aid 214
Using the A/C unit 214
Maintenance and Inspections: Check the refrigerant level 217
Check the service moisture indicator of the dryer every 50 hours 220
Service the compressor every 1000 hours 220
Service the evaporator element every 1000 hours 221
Service the condenser element every 1000 hours 221
Service the hoses and connectors every 1000 hours 222
Equipment, Engine Preheater 223
Operation and maintenence 223
Equipment, Fire Extinguisher System 232
General 232
Fire Alarm and Actions 233
After a fire 236
Control unit 237
Hand-held fire extinguishers 239
Equipment, Decking Blade 240
Using the Decking Blade 240
Lowering the Decking Blade 241
Decking Blade’s Float 241
Equipment, Weight Scales 242
Literature going with the Weight Scales 242
General operating safety precautions 242
Technical Description and maintenance 243
Control panel functions 244
Measuring the load weight when using different load spaces 245
Basic loading movements 246
Normal working procedure when using the weight scales 246
Charts of loading procedures 249
Equipment, Clambunk 252
Operating the Clambunk 252
Forwarder Troubleshooting 254
Engine Troubleshooting 254
Diagnose Drive Lines 259
Diagnose Brake Hydraulics 260
Diagnose Cab Tilt Hydraulics 260
Diagnose Hydraulic/Hydrostatic Cooling System 261
Diagnose Hydrostatic Drive System 262
Diagnose Hydrostatic Drive Pump 264
Diagnose Hydrostatic Drive Motor 267
Diagnose Loader 268
Diagnose Heater/Air Conditioner 272
Storage 274
Prepare Machine for Storage 274
Monthly Storage Procedure 276
Hydraulic Diagrams 278
Boom Hydraulics 278
Transmission Hydraulics 282
Brake Hydraulics 284
Extra Equipment Hydraulics 286
Options Hydraulics 288
Options, VLS 290
Electronic Schematics, 1110D 292
General information 292
Electronic Schematics 294
1110D Specifications 330
Decals and Signs 330
Dimensions 331
Load area 332
Engine 333
Transmission 334
Axles 334
Steering 334
Brakes 335
Hydraulic system 335
Electrical System 335
Boom 335
Cab 336

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