John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: OMF065859_SJ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1110D
Series: D SERIES_TIMBERJACK MODELS
Serial: 001193-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 1110D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250, 1000 and 2000 Hours Service 11
Safety – Safety Features 12
1110D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 41
Start Key Positions 42
Signal Lights 42
Left and Right Arm Control Panels 43
Using Boom Control Levers 44
Window Washers and Wipers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 46
Preparedness for telephone 47
Air Conditioner Controls 47
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Operating the Machine, Control System 50
TMC 50
ECU 50
Alarms 51
Operating the machine, Operation 52
Function of Seat Safety Switch 52
Emergency Stopper 52
Operating the Boom 53
Brakes 54
Frame Brake 55
Steering 56
High/Low Gear and Rear-Wheel Drive 57
Using the Differential Lock-Up 58
Operating the Decking Blade (Optional Equipment) 58
Operating the Clambunk 58
Lifting and Lowering the Cab 59
How to Lift the Cab 59
How to Lower the Cab 60
Transportation of the Machine 61
Positioning 61
Use hold-down straps 61
Minilevers 62
Chains 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Towing the Machine 72
Towing 72
Stowing a Disabled Boom 75
Maintenance – Fluids and Lubricants 77
Recommended Lubricants and Fluids 77
Capacities 78
Diesel Fuel 79
Engine Oil 82
Coolant 83
Hydraulic oil 84
Gear oil 84
Brake fluid 85
Cab lift pump 85
Grease 85
Maintenance – General 86
Service, General 86
Using Fuels and Lubricants / Placement of Drain Hoses 86
Prepare Machine for Maintenance 87
Machine Frame, Locking and Unlocking 88
Check all bolted joints 89
Cleaning the Cab Windows 90
Tires 91
Changing Wheels 92
Anti slips 93
Fitting bogie tracks 94
Maintenance intervals and service parts 96
Maintenance intervals 96
Service Parts 98
Maintenance – Every 10 hours or Daily 100
Check the hydraulic oil level 100
Check the engine oil level 101
Check the Fuel Pre-Filter 102
Check engine coolant level and windshield washer fluid level 102
Check the radiator grille cleanness 104
Check the driving brake oil level 105
Check the air filter 106
Check the tires for air pressure and overall shape 106
Fill up the fuel tank 107
Maintain the boom 107
The following service and checks are to be made at the end of each workday 108
Maintenance – Every 50 hours or Weekly 109
Grease the center hinge bearings and steering cylinder bearings 109
Grease the decking blade1 110
Check the air conditioner 110
Maintain the Boom 110
Check the fire extinguisher system 111
Maintenance – Every 250 hours 112
Clean the machine 112
Check the high/low gear oil level 112
Check Differential Oil Level 113
Check Single Axle Wheel Ends ( Hub gear) Oil Level 114
Check Bogie Housings Oil Level 114
Greasing the Prelubricated Bogie Bearings 115
Check Wheel Nut Torque 115
Check the cabine air filters 116
Check the air conditioner 116
Maintain the boom 117
Maintenance – Every 500 hours 118
Change engine oil and replace oil filter 118
Change the fuel filters 120
Clean crankcase vent tube 121
Check the air intake system 121
Checking belt tensioner spring tension and belt wear 121
Check engine speeds 122
Control engine grounding 123
Remove sediment and water from the fuel tanks 123
Renew the pressure filter of the drive hydraulic system 123
Check the batteries for charge 124
Checking cooling system 125
Grease the driveshafts 126
Maintenance – Every 1000 hours 128
Renew the hydraulic oil 128
Replace the hydraulic return filter 129
Replace the hydraulic tank breather 130
Renew the high/low gear (transfer case) oil 131
Check and tighten the screw and bolt connections 132
Check the exhaust manifold 132
Check the air conditioner 132
Maintain the boom 133
Maintenance – Every 2000 hours 134
Check Valve Clearance – Engines (200,000- ) 134
Checking Crankshaft Vibration Damper 136
Changing the Coolant 137
Change Bogie Axle Differential Oil 140
Change Bogie Housings Oil 141
Change Single Axle Differential Oil 142
Change Single Axle Wheel Ends Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Maintenance – As required 147
Maintenance – As required 147
Bleeding the fuel system 148
Clean the Fuel Tank Filler Filter 150
Replacing fan/alternator belt 151
Maintain the Boom 151
Check the air conditioner 151
Hydraulic System: Hydraulic Oil Change 152
Vacuum pump 152
Checking the oil level in hydraulic tank 152
Renew the hydraulic oil 153
Hydraulic System: General 155
Working hydraulic system 155
Hydrostatic system 155
Hydraulic System: Bleeding 156
General 156
Bleeding Drive Hydraulic System 157
Bleeding Work Hydraulic System 159
Bleeding the Brake System 161
Hydrostatic System: Drive Pump adjusting 164
Checking and adjusting the charge pressure 164
Checking and adjusting the pressure cut-off valve setting of the drive pump 165
Hydrostatic System: Drive Motor adjusting 166
Checking and adjusting drive motors pressure cut-off settings 166
Work Hydraulic System: Check and Adjust 168
Adjustment of Pressure Difference 168
Adjusting the Maximum Pressure 168
Adjusting the Boom Pressure 169
Adjusting Auxiliary Functions 170
Adjusting Frame Brake 171
Adjusting Proportional Decking Blade 171
Adjusting Optional Equipment 172
Brake System: Check and Adjust 173
Checking the brakes 173
Mechanical adjustment of brakes 174
Brake Charging Pressure 175
Checking the Work Brake 175
Checking the Drive Brake (Brake Pedal) 176
Electrical System 177
Main Switch 177
Location of ECU and engine sensors 178
Batteries 179
Welding 181
Fuses on the Left-Hand Side in the Engine Compartment 183
Instrument Box Fuses and Relays 184
The RPM Sensor of the Drive Hydrostatics Motor 185
Hydraulic Tank Sensors 186
Transmission 187
Operating Power Transmission 187
High/Low Gear 187
Hydrostatic System 188
Control of Transmission 189
Boom, General 190
A General Description of the Boom 190
Operating Safety Precautions 191
General Operating Instructions 193
Boom Maintenance, General 195
Assembly Instructions 195
Bleeding the Hydraulic System 195
Maintenance Schedule 196
Boom, Maintenance every 10 hours 197
Check boom structures 197
The following service and checks are to be made at the end of each workday 197
Boom, Maintenance every 50 hours 198
Check the boom slewing housing oil level 198
Check that the joint pins of the boom are secured 198
Check the sideways clearance of the extension booms 199
Check the boom extension boom chains for tightness 199
Grease the rocker and cylinder bearings of the boom and the slewing system bearing 200
Lubricate the extension boom chains with oil 200
Check the grapple 200
Lubrication and Maintenance Chart 201
Boom, Maintenance every 250 hours 202
Clean the boom 202
Check boom structures 202
Check the extension booms for vertical clearance 203
Check the tightness of boom fastening bolts, hydraulic cylinder covers, and other screw joints 203
Grease the grapple and link 204
Boom, Maintenance every 1000 hours 205
Clean the magnetic plug of rotator 205
Change the boom slewing system oil 205
Clean the boom extension boom chains (depending on the model) 206
Boom, Maintenance as required 207
Adjusting the rotator link brakes 207
Boom, Technical Data 208
Boom CF5 208
Rotator and Grapple 208
Equipment, Air Conditioner 212
Introduction 212
Main Parts of Air Conditioning System 212
Risks and Counter-Measures 215
First Aid 216
Using the A/C unit 216
Maintenance and Inspections: Check the refrigerant level 219
Check the service moisture indicator of the dryer every 50 hours 222
Service the compressor V-belt every 250 hours 222
Service the compressor every 1000 hours 222
Service the evaporator element every 1000 hours 223
Service the condenser element every 1000 hours 223
Service the hoses and connectors every 1000 hours 224
Equipment, Engine Preheater 225
Operation and maintenence 225
Equipment, Fire Extinguisher System 234
General 234
Fire Alarm and Actions 235
After a fire 238
Control unit 239
Hand-held fire extinguishers 241
Equipment, Decking Blade 242
Using the Decking Blade 242
Lowering the Decking Blade 243
Decking Blade’s Float 243
Forwarder Troubleshooting 244
Engine Troubleshooting 244
Diagnose Drive Lines 249
Diagnose Brake Hydraulics 250
Diagnose Cab Tilt Hydraulics 250
Diagnose Hydraulic/Hydrostatic Cooling System 251
Diagnose Hydrostatic Drive System 252
Diagnose Hydrostatic Drive Pump 254
Diagnose Hydrostatic Drive Motor 257
Diagnose Loader 258
Diagnose Heater/Air Conditioner 262
Storage 264
Prepare Machine for Storage 264
Monthly Storage Procedure 266
Hydraulic Diagrams 268
Hydraulic Diagrams, F624230 268
Boom Hydraulics 269
Transmission Hydraulics 273
Brake Hydraulics 275
Extra Equipment Hydraulics 277
Options Hydraulics 279
Options, VLS 281
Wiring Diagrams, 1110D 283
General information 283
Wiring Diagrams 285
1110D Specifications 321
Decals and Signs 321
Dimensions 322
Load area 323
Engine 324
Transmission 325
Axles 325
Steering 325
Brakes 326
Hydraulic system 326
Electrical System 326
Boom 326
Cab 327

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