Operator’s Manual for John Deere Timberjack 1710D Forwarder PDF

Description

John Deere Timberjack 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere Timberjack 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F067040_WJ
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1710D
• Series: D SERIES
• Serial: WJ1710D000534-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack 1710D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 7
Operator’s manual for Timberjack 1710D Forwarder 7
Foreword 8
Timberjack Contact Information 8
Technical Information Feedback Form 9
Warranty[scWarranty[ec 10
Standard warranty clauses 10
Timberjack Standard Warranty 10
Machines with Extended Coverage (For specified machines only!) 10
Periodic Maintenance 11
Safety – Safety Features 12
1710D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 41
Start Key Positions 42
Signal Lights 42
Left and Right Arm Control Panels 43
Using Boom Control Levers 44
Window Washers and Wipers 46
Overhead Panel Switches 47
Warning Lamps and Buzzer 48
Preparedness for telephone 48
Air Conditioner Controls 49
Operator’s seat 50
Lifting and Lowering the Cab 51
How to Lift the Cab 51
How to Lower the Cab 52
Machine – Control System and Operation 53
TMC 53
ECU 53
Alarms 54
Function of Seat Safety Switch 54
Emergency Stopper 54
Operating the Boom 55
Brakes 56
Frame Brake 57
Steering 58
High/Low Gear and Rear-Wheel Drive 59
Using the Differential Lock-Up 60
Operating the Decking Blade (Optional Equipment) 60
Operating the Clambunk 60
Starting and Driving the Machine 61
Before Starting the Engine for the First Time in a Working Day 61
Starting the Engine 62
After starting 63
A normal operation of the engine 64
Turning off the engine 65
Off-Road Driving 65
Driving on Road 67
Transporting and Towing the Machine 69
Use hold-down straps 69
Positioning 69
Minilevers 69
Chains 70
Towing 70
Stowing a Disabled Boom 74
Maintenance – General / Fluids and Lubricants 76
Service, General 76
Servicing Safety Precautions 77
General Maintenance Instructions 78
Welding Instructions 79
Tires 80
Changing Wheels 81
Anti slips 82
Fitting bogie tracks 83
Cleaning the Cab Windows 85
Recommended Lubricants and Fluids 86
Capacities 87
Diesel Fuel 88
Engine Oil 89
Coolant 90
Hydraulic oil 91
Gear oil 92
Brake fluid 92
Cab lift pump 93
Grease 93
Maintenance intervals and Service parts 94
Maintenance intervals 94
Service parts 95
Maintenance – Every 10 hours or Daily 97
Check the hydraulic oil level 97
Check the engine oil level 98
Remove Water and Sediment from the Primary Fuel Filter 98
Check engine coolant level 99
Check the windshield washer fluid level 100
Check the radiator grille cleanness 101
Check the driving brake oil level 102
Check the air filter 102
Check the tires for air pressure and overall shape 103
Fill up the fuel tank 103
Maintain the boom 104
Maintenance of the Active Loadspace (ALS) 104
The following service and checks are to be made at the end of each workday 104
Maintenance – Every 50 hours or Weekly 105
Grease the center hinge bearings and steering cylinder bearings 105
Grease the decking blade1 106
Check the air conditioner 106
Maintain the Boom 106
Maintenance of the Active Loadspace (ALS) 107
Check the fire extinguisher system 107
Maintenance – Every 250 hours 108
Clean the machine 108
Check the high/low gear oil level 108
Check Differential Oil Level 109
Check Single Axle Wheel Ends ( Hub gear) Oil Level 110
Check Bogie Housings Oil Level 110
Grease Bogie Bearings 111
Check Wheel Nut Torque 111
Check the cabine air filters 112
Check the air conditioner 112
Maintain the boom 113
Maintenance of the Active Loadspace (ALS) 113
Maintenance – Every 500 hours 114
Change engine oil and replace oil filter 114
Replace Fuel Filter Elements 116
Remove sediment and water from the fuel tanks 117
Clean crankcase vent tube 118
Check the air intake system 118
A visual inspection of the coolant pump 118
Checking belt tensioner spring tension and belt wear 119
Control of the vibrations damper 121
Check engine speeds 121
Control engine grounding 122
Check the batteries for charge 122
Checking cooling system 124
Grease the driveshafts 125
Maintenance – Every 1000 hours 126
Renew the hydraulic oil 126
Replace the hydraulic return filter 129
Replace the hydraulic tank breather 130
Renew the high/low gear (transfer case) oil 131
Renew the pressure filter of the drive hydraulic system 132
Change the Brake Pedal Circuit Oil 133
Check and tighten the screw and bolt connections 134
Check the exhaust manifold 134
Check the air conditioner 134
Maintain the boom 135
Maintenance – Every 2000 hours 136
Check valve clearance 136
Changing the Coolant 138
Change Bogie Axle Differential Oil 141
Change Bogie Housings Oil 142
Change Single Axle Differential Oil 143
Change Single Axle Wheel Ends Oil 144
Check and tighten the bolts for the joints between axles and frame 145
Periodic Maintenance 146
Service the fire extinguisher every 6 months 146
Have the fire extinguisher system (opt eq ) checked every 12 months 146
Maintenance of the Active Loadspace (ALS) every 12 months 146
Maintenance – As required 147
General 147
Bleeding the fuel system 148
Have the proper function of the turbocharger checked 151
Have the proper function of the alternator checked 151
Have the proper function of the starter motor checked 151
Have the proper function of the atomizers checked 152
Clean the Fuel Tank Filler Filter 152
Replacing Fan/Alternator Belt 153
Maintain the Boom 154
Check the air conditioner 154
Hydraulic System and Bleeding 155
Working hydraulic system 155
Hydrostatic system 155
Bleeding Drive Hydraulic System 156
Bleeding Work Hydraulic System 157
Bleeding the Brake System 159
Hydrostatic System: Drive Pump adjusting 162
Checking and adjusting the charge pressure 162
Checking and adjusting the pressure cut-off valve setting of the drive pump 163
Hydrostatic System: Drive Motor adjusting 164
Checking and adjusting drive motors pressure cut-off settings 164
Work Hydraulic System: Check and Adjust 167
Adjustment of Pressure Difference 167
Adjusting the Maximum Pressure 167
Adjusting the Boom Pressure 168
Adjusting Auxiliary Functions 171
Adjusting Frame Brake 172
Adjusting Optional Equipment 172
Brake System: Check and Adjust 173
Checking the brakes 173
Mechanical adjustment of brakes 174
Brake Charging Pressure 175
How to Adjust the Pressure Reducing Valve of the Parking Brake 176
Checking the Work Brake 176
Checking the Service Brake (Brake Pedal) 177
Electrical System 178
Main Switch 178
ECU (Engine Control Unit) 178
Batteries 179
Welding 181
Fuses on the Left-Hand Side in the Engine Compartment 183
Instrument Box Fuses and Relays 184
Engine Sensors 186
The RPM Sensor of the Drive Hydrostatics Motor 187
Hydraulic Tank Sensors 187
Transmission 188
Operating Power Transmission 188
High/Low Gear 188
Hydrostatic System 189
Control of Transmission 190
Boom, General 191
A General Description of the Boom 191
Operating Safety Precautions 192
General Operating Instructions 194
Technical infromation about boom CF885 195
Rotator and Grapple 195
Specifications CF885 196
Boom Maintenance 197
Assembly Instructions 197
Bleeding the Hydraulic System 197
Maintenance Schedule 198
Maintenance every 10 hours 199
Maintenance every 50 hours 200
Maintenance every 250 hours 202
Maintenance every 1000 hours 203
Maintenance as required 204
Equipment, Air Conditioner 205
Introduction 205
Main Parts of Air Conditioning System 205
Risks and Counter-Measures 208
First Aid 209
Air Conditioner, Using 210
Maintenance and Inspections: Check the refrigerant level 212
Check the service moisture indicator of the dryer every 50 hours 215
Service the compressor V-belt every 250 hours 215
Service the compressor every 1000 hours 215
Service the evaporator element every 1000 hours 216
Service the condenser element every 1000 hours 216
Service the hoses and connectors every 1000 hours 217
Equipment, Engine Preheater 218
Operation and maintenence 218
Equipment, Fire Extinguisher System 227
General 227
Fire Alarm and Actions 228
After a fire 231
Control unit 232
Hand-held fire extinguishers 234
Equipment, Decking Blade 235
Using the Decking Blade 235
Lowering the Decking Blade 236
Decking Blade’s Float 237
Equipment, Clambunk 238
Operating the Clambunk 238
Clambunk maintenance 239
Equipment, ALS 240
Foreword 240
General Safety Instructions 240
Stability 241
ALS, Left Arm Control Panel 244
ALS, Right Arm Control Panel 245
Main Parts, ALS 246
Descriptions of bunks 247
Descriptions of the Headboard 248
Labeling 249
Main Valve 250
Special Tools 254
Bleeding the hydraulic system 254
Aligning load bunks 255
Max width adjustment 256
How to build the load 256
Using the Headboard 258
Flow and pressure set up 260
Disassembly of telescopic stakes 261
Maintenance Every 10 hours of operation 263
Maintenance Every 50 hours of operation 264
Maintenance Every 250 hours of operation 265
Maintenance Every 12 month of operation 271
Principal Hydraulic Diagram 272
Equipment, Weight Scales 273
Literature going with the Weight Scales 273
General operating safety precautions 273
Technical Description and maintenance 274
Control panel functions 275
Measuring the load weight when using different load spaces 276
Basic loading movements 277
Normal working procedure when using the weight scales 277
Charts of loading procedures 280
Storage 283
Prepare Machine for Storage 283
Monthly Storage Procedure 285
Troubleshooting 287
Engine Troubleshooting 287
Diagnose Drive Lines 292
Diagnose Brake Hydraulics 293
Diagnose Cab Tilt Hydraulics 293
Diagnose Hydraulic/Hydrostatic Cooling System 294
Diagnose Hydrostatic Drive System 295
Diagnose Hydrostatic Drive Pump 297
Diagnose Hydrostatic Drive Motor 300
Diagnose Loader 301
Diagnose Heater/Air Conditioner 305
Hydraulic Diagrams 307
Hydraulic Diagrams F619741 307
Boom Hydraulics 308
Transmission Hydraulics 312
Brake Hydraulics 314
Extra Equipment Hydraulics 316
Options Hydraulics 318
ALS Load Space Hydraulics 320
Electrical Schematics 322
General information 322
Electrical Schematics 324
1710D Specifications 358
Dimensions 358
Decals and Signs 359
Load area 359
Engine 360
Transmission 360
Axles 360
Steering 361
Brakes 361
Hydraulic system 361
Electrical System 361
Boom 362
Cab 362

S.V 03/24