John Deere Timberjack 810D Forwarder Operation Manual PDF Download

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John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F066519_RJ
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 810D
• Series: D SERIES
• Serial: WJ0810D001500 – 1556

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 810D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250, 1000 and 2000 Hours Service 11
Safety – Safety Features 12
810D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left Arm Control Panel 42
Right Arm Control Panel 43
Window Washers and Wipers 44
Using Boom Control Levers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 46
Preparedness for telephone 47
Air Conditioner Controls 47
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Operating the Machine, Control System 50
TMC 50
ECU 50
Alarms 51
Operating the machine, Controls 52
Function of Seat Safety Switch 52
Emergency Stopper 52
Operating the Boom 53
Brakes 56
Frame Brake 57
Steering 58
High/Low Gear and Rear-Wheel Drive 59
Using the Differential Lock-Up 60
Operating the Decking Blade (Optional Equipment) 60
Operating the Clambunk 60
Starting and Turning Off the Engine 61
Before Starting the Engine for the First Time in a Working Day 61
Normal Start 62
Cold engine starting 63
After starting 64
A normal operation of the engine 65
Turning off the engine 66
Driving the Machine 67
Off-Road Driving 67
Driving on Road 68
Transportation of the Machine 70
Positioning 70
Use hold-down straps 70
Minilevers 71
Chains 71
Towing the Machine 72
Towing 72
Stowing a Disabled Boom 75
Lifting and Lowering the Cab 77
How to Lift the Cab 77
How to Lower the Cab 78
Maintenance – Fluids and Lubricants 79
Recommended Lubricants and Fluids 79
Capacities 80
Diesel Fuel 81
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 86
Brake fluid 87
Cab lift pump 87
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance – Periodic 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or daily 101
Check the hydraulic oil level 101
Check Engine Oil Level 102
Remove Sediment and Water from the Primary Fuel Filter 103
Check the coolant and the windshield washer fluid level 104
Check the radiator grille cleanness 105
Check the driving brake oil level 106
Check the air filter 107
Check the tires for air pressure and overall shape 107
Fill up the fuel tank 108
The following service and checks are to be made at the end of each workday 109
Maintenance – Every 50 hours or Weekly 110
Grease the center hinge bearings and steering cylinder bearings Grease the frame brake 110
Grease the decking blade1 111
Check the battery electrolyte level 111
Check the air conditioner 111
Maintain the Boom 111
Maintenance – Every 50 hours or Weekly 112
Grease the center hinge bearings and steering cylinder bearings 112
Grease the decking blade1 113
Check the air conditioner 113
Maintain the Boom 113
Check the fire extinguisher system 114
Maintenance – Every 250 hours 115
Clean the machine 115
Check the high/low gear oil level 115
Check Differential Oil Level 116
Check Bogie Housings Oil Level 116
Greasing the Prelubricated Bogie Bearings 117
Check Wheel Nut Torque 117
Check the cabine air filters 118
Check the air conditioner 118
Maintain the boom 119
Maintenance – Every 500 hours 120
Change engine oil and replace oil filter 120
Change the fuel filters 122
Clean crankcase vent tube 123
Check the air intake system 123
Checking belt tensioner spring tension and belt wear 123
Remove sediment and water from the fuel tank 125
Renew the pressure filter of the drive hydraulic system 125
Check the batteries for charge 126
Checking cooling system 127
Grease the driveshafts 129
Maintenance – Every 1000 hours 130
Renew the hydraulic oil 130
Replace the hydraulic return filter 131
Renew the high/low gear (transfer case) oil 133
Check and tighten the screw and bolt connections 134
Check the exhaust manifold 134
Check the air conditioner 134
Maintain the boom 135
Maintenance – Every 2000 hours 136
Check Valve Clearance 136
Change Engine Coolant 138
Change Bogie Axle Differential Oil 140
Change Bogie Housings Oil 141
Check and tighten the bolts for the joints between axles and frame 142
Maintenance – Every 6 months 143
Service the fire extinguisher 143
Maintenance – Every 12 months 144
Have the fire extinguisher system (opt eq ) checked 144
Have the boom damper pressure accumulators serviced 144
Maintenance – As required 145
Maintenance – As required 145
Bleeding the Fuel System 146
Maintain the Boom 148
Check the air conditioner 148
Hydraulic System: Hydraulic Oil Change 149
Vacuum pump 149
Checking the oil level in hydraulic tank 149
Renew the hydraulic oil 150
Hydraulic System: General 152
Working hydraulic system 152
Hydrostatic system 152
Hydraulic System: Bleeding 153
General 153
Bleeding Drive Hydraulic System 153
Bleeding Work Hydraulic System 155
Bleeding the Brake System 156
Hydrostatic System: Drive Pump adjusting 159
Checking and adjusting the supply pressure 159
Checking and adjusting the pressure cut-off valve setting of the drive pump 160
Hydrostatic System: Drive Motor adjusting 161
Checking and adjusting drive motors pressure cut-off settings 161
Work Hydraulic System: Check and Adjust 163
Adjustment of Pressure Difference 163
Adjusting the Maximum Pressure 163
Adjusting the Boom Pressure 164
Adjusting Auxiliary Functions 165
Adjusting Frame Brake 166
Adjusting Proportional Decking Blade 167
Adjusting Optional Equipment 168
Brake System: Check and Adjust 169
Checking the brakes 169
Mechanical adjustment of brakes 170
Checking and Adjusting Parking Brake Pressure 171
Checking the Work Brake 171
Checking the Drive Brake (Brake Pedal) 171
Brake Charging Pressure 172
Electrical System 173
Main Switch 173
Batteries 174
Welding 176
Fuses on the Left-Hand Side in the Engine Compartment 178
Instrument Box Fuses and Relays 179
Location of ECU and engine sensors 180
The RPM Sensor of the Drive Hydrostatics Motor 181
Hydraulic Tank Sensors 181
Transmission 182
Operating Power Transmission 182
High/Low Gear 182
Hydrostatic System 183
Control of Transmission 184
Boom 185
A General Description of the Boom 185
Operating Safety Precautions 186
General Operating Instructions 187
Boom, Maintenance, General 189
Boom, Maintenance every 10 hours 190
Boom, Maintenance every 50 hours 191
Boom, Maintenance every 250 hours 196
Maintenance every 1000 hour 200
Maintenance as required 202
Boom, Technical Data 203
Boom CF1 213
Equipment, Air Conditioner 214
Introduction 214
Main Parts of Air Conditioning System 214
Risks and Counter-Measures 217
First Aid 218
Using the A/C unit 218
Maintenance and Inspections: Check the refrigerant level 221
Check the service moisture indicator of the dryer every 50 hours 224
Service the compressor V-belt every 250 hours 224
Service the compressor every 1000 hours 224
Service the evaporator element every 1000 hours 225
Service the condenser element every 1000 hours 225
Service the hoses and connectors every 1000 hours 226
Equipment, Engine Preheater 227
Operation and maintenence 227
Equipment, Fire Extinguisher System 236
General 236
Fire Alarm and Actions 237
After a fire 239
Control unit 240
Hand-held fire extinguishers 242
Equipment, Decking Blade 243
Using the Decking Blade 243
Lowering the Decking Blade 244
Decking Blade’s Float 244
Equipment, Fuel Filter Dahl 100-BP 245
Primary Fuel Filter ‘Dahl 100-BP’ 245
Forwarder Troubleshooting 246
Engine Troubleshooting 246
Diagnose Drive Lines 251
Diagnose Brake Hydraulics 252
Diagnose Cab Tilt Hydraulics 252
Diagnose Hydraulic/Hydrostatic Cooling System 253
Diagnose Hydrostatic Drive System 254
Diagnose Hydrostatic Drive Pump 256
Diagnose Hydrostatic Drive Motor 259
Diagnose Boom 260
Diagnose Heater/Air Conditioner 264
Storage 266
Prepare Machine for Storage 266
Monthly Storage Procedure 268
Hydraulic Diagrams, F624229 270
Boom Hydraulics 270
Transmission Hydraulics 274
Brake Hydraulics 276
Extra Equipment Hydraulics 278
Options Hydraulics 280
Wiring Diagrams, F626571 282
General 282
810D Specifications 316
Decals and Signs 316
Dimensions 317
Load area 318
Engine 319
Transmission 320
Axles 320
Steering 320
Brakes 321
Hydraulic system 321
Electrical System 321
Boom CF1 321
Cab 322

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