John Deere Timberjack 810D Forwarder Owner’s Manual PDF

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John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F067093_XJ
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 810D
• Series: D SERIES
• Serial: WJ0810D001557-1649

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 3
Introduction 7
Operator’s manual for Timberjack 810D Forwarder 7
Foreword 8
Timberjack Contact Information 8
Technical Information Feedback Form 9
Warranty 10
Standard warranty clauses 10
Timberjack Standard Warranty 10
Machines with Extended Coverage (For specified machines only!) 10
Periodic Maintenance 11
Safety – Safety Features 12
810D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station – Panels, Switches, Gauges, Control levers 39
General 39
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left Arm Control Panel 42
Right Arm Control Panel 43
Window Washers and Wipers 44
Using Boom Control Levers 45
Overhead Panel Switches 47
Warning Lamps and Buzzer 47
Preparedness for telephone 48
Air Conditioner Controls 48
Engine Heating Timer (Opt Eq ) 49
Operator’s seat 50
Lifting and Lowering the Cab 51
How to Lift the Cab 51
How to Lower the Cab 52
Operating the Machine 53
TMC 53
ECU 53
Alarms 54
Function of Seat Safety Switch 54
Emergency Stopper 54
Operating the Boom 55
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold engine starting 65
After starting 66
A normal operation of the engine 67
Turning off the engine 68
Driving the Machine 69
Off-Road Driving 69
Driving on Road 70
Transporting and Towing the Machine 72
Positioning 72
Use hold-down straps 72
Minilevers 73
Chains 73
Towing 74
Stowing a Disabled Boom 77
Fluids and Lubricants 79
Recommended Lubricants and Fluids 79
Capacities 80
Diesel Fuel 81
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 86
Brake fluid 87
Cab lift pump 87
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires, tire pressures 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance intervals and service parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or daily 102
Check the hydraulic oil level 102
Check Engine Oil Level 103
Remove Sediment and Water from the Primary Fuel Filter 104
Check the coolant and the windshield washer fluid level 105
Check the radiator grille cleanness 106
Check the driving brake oil level 107
Check the air filter 108
Check the tires for air pressure and overall shape 108
Fill up the fuel tank 109
The following service and checks are to be made at the end of each workday 110
Maintenance – Every 50 hours or Weekly 111
Grease the center hinge bearings and steering cylinder bearings Grease the frame brake 111
Grease the decking blade1 112
Check the battery electrolyte level 112
Check the air conditioner 112
Maintain the Boom 112
Maintenance – Every 250 hours 113
Clean the machine 113
Check the high/low gear oil level 113
Check Differential Oil Level 114
Check Bogie Housings Oil Level 114
Greasing the Prelubricated Bogie Bearings 115
Check Wheel Nut Torque 115
Check the cabine air filters 116
Check the air conditioner 116
Maintain the boom 117
Maintenance – Every 500 hours 118
Change engine oil and replace oil filter 118
Change the fuel filters 120
Clean crankcase vent tube 121
Check the air intake system 121
Checking belt tensioner spring tension and belt wear 121
Remove sediment and water from the fuel tank 123
Check the batteries for charge 123
Checking cooling system 125
Grease the driveshafts 127
Maintenance – Every 1000 hours 128
Renew the hydraulic oil 128
Replace the hydraulic return filter 131
Renew the high/low gear (transfer case) oil 133
Renew the pressure filter of the drive hydraulic system 134
Change the Brake Pedal Circuit Oil 135
Check and tighten the screw and bolt connections 136
Check the exhaust manifold 136
Check the air conditioner 136
Maintain the boom 137
Maintenance – Every 2000 hours 138
Check Valve Clearance 138
Change Engine Coolant 140
Change Bogie Axle Differential Oil 142
Change Bogie Housings Oil 143
Check and tighten the bolts for the joints between axles and frame 144
Maintenance – Every 6 months 145
Service the fire extinguisher 145
Maintenance – Every 12 months 146
Have the fire extinguisher system (opt eq ) checked 146
Have the boom damper pressure accumulators serviced 146
Maintenance – As required 147
Maintenance – As required 147
Bleeding the Fuel System 148
Maintain the Boom 150
Check the air conditioner 150
Hydraulic System and Bleeding 151
Bleeding, General 151
Working hydraulic system 152
Hydrostatic system 152
Bleeding Drive Hydraulic System 153
Bleeding Work Hydraulic System 155
Bleeding the Brake System 156
Hydrostatic System: Drive Pump adjusting 159
Checking and adjusting the supply pressure 159
Checking and adjusting the pressure cut-off valve setting of the drive pump 160
Hydrostatic System: Drive Motor adjusting 161
Checking and adjusting drive motors pressure cut-off settings 161
Work Hydraulic System: Check and Adjust 165
Adjustment of Pressure Difference 165
Adjusting the Maximum Pressure 165
Adjusting the Boom Pressure 166
Adjusting Auxiliary Functions 167
Adjusting Frame Brake 168
Adjusting Proportional Decking Blade 169
Adjusting Optional Equipment 169
Brake System: Check and Adjust 170
Checking the brakes 170
Mechanical adjustment of brakes 171
Checking and Adjusting Parking Brake Pressure 172
Checking the Work Brake 172
Checking the Drive Brake (Brake Pedal) 172
Brake Charging Pressure 173
Electrical System 174
Main Switch 174
Batteries 175
Welding 177
Fuses on the Left-Hand Side in the Engine Compartment 179
Instrument Box Fuses and Relays 180
Location of ECU and engine sensors 181
The RPM Sensor of the Drive Hydrostatics Motor 182
Hydraulic Tank Sensors 182
Transmission 183
Operating Power Transmission 183
High/Low Gear 183
Hydrostatic System 184
Control of Transmission 185
Boom – general 186
A General Description of the Boom 186
Operating Safety Precautions 187
General Operating Instructions 188
Boom, Technical Data 189
Boom CF1 199
Boom – Maintenance 200
Boom, Maintenance, General 200
Boom, Maintenance every 10 hours 201
Boom, Maintenance every 50 hours 202
Boom, Maintenance every 250 hours 207
Maintenance every 1000 hour 211
Maintenance as required 213
Equipment, Air Conditioner 214
Introduction 214
Main Parts of Air Conditioning System 214
Risks and Counter-Measures 217
First Aid 218
Using the A/C unit 218
Maintenance and Inspections: Check the refrigerant level 221
Check the service moisture indicator of the dryer every 50 hours 224
Service the compressor every 1000 hours 224
Service the evaporator element every 1000 hours 225
Service the condenser element every 1000 hours 225
Service the hoses and connectors every 1000 hours 226
Equipment, Engine Preheater 227
Operation and maintenence 227
Equipment, Fire Extinguisher System 236
General 236
Fire Alarm and Actions 237
After a fire 239
Control unit 240
Hand-held fire extinguishers 242
Equipment, Decking Blade 243
Using the Decking Blade 243
Lowering the Decking Blade 244
Decking Blade’s Float 244
Equipment, Clambunk 245
Operating the Clambunk 245
Equipment, Fuel Filter Dahl 100-BP 247
Primary Fuel Filter ‘Dahl 100-BP’ 247
Forwarder Troubleshooting 248
Engine Troubleshooting 248
Diagnose Drive Lines 253
Diagnose Brake Hydraulics 254
Diagnose Cab Tilt Hydraulics 254
Diagnose Hydraulic/Hydrostatic Cooling System 255
Diagnose Hydrostatic Drive System 256
Diagnose Hydrostatic Drive Pump 258
Diagnose Hydrostatic Drive Motor 261
Diagnose Boom 262
Diagnose Heater/Air Conditioner 266
Storage 268
Prepare Machine for Storage 268
Monthly Storage Procedure 270
Hydraulic Diagrams, F624229 272
Boom Hydraulics 272
Transmission Hydraulics 276
Brake Hydraulics 278
Extra Equipment Hydraulics 280
Options Hydraulics 282
Electronic Schematics, F632846 284
General information 284
Electronic Schematics 286
810D Specifications 320
Decals and Signs 320
Dimensions 321
Load area 322
Engine 323
Transmission 324
Axles 324
Steering 324
Brakes 325
Hydraulic system 325
Electrical System 325
Boom CF1 325
Cab 326

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