John Deere Timberjack 810D Forwarder Operator’s Manual PDF

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John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F064833_XI
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 810D
• Series: D SERIES
• Serial: WJ810D0001405-1499

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack 810D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for Timberjack 810D Forwarder 8
Foreword 9
Timberjack Contact Information 9
Technical Information Feedback Form 10
Warranty[scWarranty[ec 11
Standard warranty clauses 11
250 and 1000 Hours Service 11
Safety – Safety Features 12
810D Forwarder Safety Features 12
Safety – General Precautions 13
General 13
Recognize Safety Information 13
Understand Signal Words 13
Prepare for Emergencies 14
Wear Protective Clothing 14
Handle Fluids Safely—Avoid Fires 15
Handle Chemical Products Safely 15
Replace Safety Signs 16
Maintain Safety Cabin 16
Use of Radio-transmitters 17
Safety – Operating Precautions 18
Inspect machine 18
Attach Do not Operate Tag 18
Prevent Machine Runaway 19
Use Handholds and Steps 19
Secondary exit 20
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belts 22
Avoid Risks under Difficult Conditions 22
Stop Working if Machine Gives an Alarm 23
Loading the Machine 23
Keep Danger Zone Clear 23
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
General 39
Front Dashboard 40
Start Key Positions 41
Signal Lights 41
Left Arm Control Panel 42
Right Arm Control Panel 43
Window Washers and Wipers 44
Using Boom Control Levers 45
Overhead Panel Switches 46
Warning Lamps and Buzzer 46
Preparedness for telephone 47
Air Conditioner Controls 47
Engine Heating Timer (Opt Eq ) 48
Operator’s seat 49
Operating the Machine, Control System 50
TMC 50
ECU 50
Alarms 51
Operating the machine, Controls 52
Function of Seat Safety Switch 52
Emergency Stopper 52
Operating the Boom 53
Brakes 55
Frame Brake 56
Steering 57
High/Low Gear and Rear-Wheel Drive 58
Using the Differential Lock-Up 59
Operating the Decking Blade (Optional Equipment) 59
Operating the Clambunk 59
Starting and Turning Off the Engine 60
Before Starting the Engine for the First Time in a Working Day 60
Normal Start 61
Cold engine starting 62
After starting 63
A normal operation of the engine 64
Turning off the engine 65
Driving the Machine 66
Off-Road Driving 66
Driving on Road 67
Transportation of the Machine 69
Positioning 69
Use hold-down straps 69
Minilevers 70
Chains 70
Towing the Machine 71
Towing 71
Stowing a Disabled Boom 74
Lifting and Lowering the Cab 76
How to Lift the Cab 76
How to Lower the Cab 77
Maintenance – Fluids and Lubricants 78
Recommended Lubricants and Fluids 78
Capacities 79
Diesel Fuel 80
Engine Oil 83
Coolant 84
Hydraulic oil 85
Gear oil 85
Brake fluid 86
Cab lift pump 86
Grease 86
Maintenance – General 87
Service, General 87
Using Fuels and Lubricants 87
Prepare Machine for Maintenance 88
Machine Frame, Locking and Unlocking 89
Check all bolted joints 90
Cleaning the Cab Windows 91
Tires 92
Changing Wheels 93
Anti slips 94
Fitting bogie tracks 95
Maintenance – Periodic 97
Maintenance intervals 97
Service Parts 99
Maintenance – Every 10 hours or daily 100
Check the hydraulic oil level 100
Check Engine Oil Level 101
Remove Sediment and Water from the Primary Fuel Filter 102
Check the coolant and the windshield washer fluid level 103
Check the radiator grille cleanness 104
Check the driving brake oil level 105
Check the air filter 106
Check the tires for air pressure and overall shape 106
Fill up the fuel tank 107
The following service and checks are to be made at the end of each workday 108
Maintenance – Every 50 hours or Weekly 109
Grease the center hinge bearings and steering cylinder bearings Grease the frame brake 109
Grease the decking blade1 110
Check the battery electrolyte level 110
Check the air conditioner 110
Maintain the Boom 110
Maintenance – Every 50 hours or Weekly 111
Grease the center hinge bearings and steering cylinder bearings 111
Grease the decking blade1 112
Check the air conditioner 112
Maintain the Boom 112
Check the fire extinguisher system 113
Maintenance – Every 250 hours 114
Clean the machine 114
Check the high/low gear oil level 114
Check Differential Oil Level 115
Check Bogie Housings Oil Level 115
Greasing the Prelubricated Bogie Bearings 116
Check Wheel Nut Torque 116
Check the cabine air filters 117
Check the air conditioner 117
Maintain the boom 118
Maintenance – Every 500 hours 119
Change engine oil and replace oil filter 119
Change the fuel filters 121
Clean crankcase vent tube 122
Check the air intake system 122
Checking belt tensioner spring tension and belt wear 122
Remove sediment and water from the fuel tank 124
Renew the pressure filter of the drive hydraulic system 124
Check the batteries for charge 125
Checking cooling system 126
Grease the driveshafts 128
Maintenance – Every 1000 hours 129
Renew the hydraulic oil 129
Replace the hydraulic return filter 130
Renew the high/low gear (transfer case) oil 132
Check and tighten the screw and bolt connections 133
Check the exhaust manifold 133
Check the air conditioner 133
Maintain the boom 134
Maintenance – Every 2000 hours 135
Check Valve Clearance 135
Change Engine Coolant 137
Change Bogie Axle Differential Oil 139
Change Bogie Housings Oil 140
Check and tighten the bolts for the joints between axles and frame 141
Maintenance – Every 6 months 142
Service the fire extinguisher 142
Maintenance – Every 12 months 143
Have the fire extinguisher system (opt eq ) checked 143
Have the boom damper pressure accumulators serviced 143
Maintenance – As required 144
Maintenance – As required 144
Bleeding the Fuel System 145
Maintain the Boom 147
Check the air conditioner 147
Hydraulic System: Hydraulic Oil Change 148
Vacuum pump 148
Checking the oil level in hydraulic tank 148
Renew the hydraulic oil 149
Hydraulic System: General 151
Working hydraulic system 151
Hydrostatic system 151
Hydraulic System: Bleeding 152
General 152
Bleeding Drive Hydraulic System 152
Bleeding Work Hydraulic System 154
Bleeding the Brake System 155
Hydrostatic System: Drive Pump adjusting 158
Checking and adjusting the supply pressure 158
Checking and adjusting the pressure cut-off valve setting of the drive pump 159
Hydrostatic System: Drive Motor adjusting 160
Checking and adjusting drive motors pressure cut-off settings 160
Work Hydraulic System: Check and Adjust 162
Adjustment of Pressure Difference 162
Adjusting the Maximum Pressure 162
Adjusting the Boom Pressure 163
Adjusting Auxiliary Functions 164
Adjusting Frame Brake 165
Adjusting Proportional Decking Blade 166
Adjusting Optional Equipment 167
Brake System: Check and Adjust 168
Checking the brakes 168
Mechanical adjustment of brakes 169
Checking and Adjusting Parking Brake Pressure 170
Checking the Work Brake 170
Checking the Drive Brake (Brake Pedal) 170
Brake Charging Pressure 171
Electrical System 172
Main Switch 172
Batteries 173
Welding 175
Fuses on the Left-Hand Side in the Engine Compartment 177
Instrument Box Fuses and Relays 178
Location of ECU and engine sensors 179
The RPM Sensor of the Drive Hydrostatics Motor 180
Hydraulic Tank Sensors 180
Transmission 181
Operating Power Transmission 181
High/Low Gear 181
Hydrostatic System 182
Control of Transmission 183
Boom 184
A General Description of the Boom 184
Operating Safety Precautions 185
General Operating Instructions 187
Boom Maintenance, General 189
Maintenance every 10 hours 190
Maintenance every 50 hours 191
Boom, Maintenance every 250 hours 195
Maintenance every 1000 hour 198
Maintenance as required 200
Boom, Technical Data 201
Equipment, Air Conditioner 205
Introduction 205
Main Parts of Air Conditioning System 205
Risks and Counter-Measures 208
First Aid 209
Using the A/C unit 209
Maintenance and Inspections: Check the refrigerant level 212
Check the service moisture indicator of the dryer every 50 hours 215
Service the compressor V-belt every 250 hours 215
Service the compressor every 1000 hours 215
Service the evaporator element every 1000 hours 216
Service the condenser element every 1000 hours 216
Service the hoses and connectors every 1000 hours 217
Equipment, Engine Preheater 218
Operation and maintenence 218
Equipment, Fire Extinguisher System 227
General 227
Fire Alarm and Actions 228
After a fire 230
Control unit 231
Hand-held fire extinguishers 233
Equipment, Decking Blade 234
Using the Decking Blade 234
Lowering the Decking Blade 235
Decking Blade’s Float 235
Equipment, Fuel Filter Dahl 100-BP 236
Primary Fuel Filter ‘Dahl 100-BP’ 236
Forwarder Troubleshooting 237
Engine Troubleshooting 237
Diagnose Drive Lines 242
Diagnose Brake Hydraulics 243
Diagnose Cab Tilt Hydraulics 243
Diagnose Hydraulic/Hydrostatic Cooling System 244
Diagnose Hydrostatic Drive System 245
Diagnose Hydrostatic Drive Pump 247
Diagnose Hydrostatic Drive Motor 250
Diagnose Loader 251
Diagnose Heater/Air Conditioner 255
Storage 257
Prepare Machine for Storage 257
Monthly Storage Procedure 259
Hydraulic Diagrams, F624229 261
Hydraulic Diagrams, F624229 261
Boom Hydraulics 262
Transmission Hydraulics 266
Brake Hydraulics 268
Extra Equipment Hydraulics 270
Options Hydraulics 272
Wiring Diagrams, F626571 274
General 274
810D Specifications 308
Decals and Signs 308
Dimensions 309
Load area 310
Engine 311
Transmission 312
Axles 312
Steering 312
Brakes 313
Hydraulic system 313
Electrical System 313
Boom TJ 51 F 313
Cab 314

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