John Deere Timberjack Harvester (Timbermatic 300) Operator & Maintenance Manual F062393 – PDF DOWNLOAD

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John Deere Timberjack Harvester (Timbermatic 300) Operator & Maintenance Manual F062393 – PDF DOWNLOAD

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John Deere Timberjack Harvester (Timbermatic 300) Operator & Maintenance Manual F062393 – PDF DOWNLOAD

P/N: F062393_NH
Language: English
Division: Forestry
Product Lines: Wheeled Harvesters
Publication Type: Operator’s Manuals
Associated Models: 1070
Series: A SERIES
Serial: WH1070X000187-
EUROPEAN HARVESTER

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Timberjack Harvester (Timbermatic 300) Operator & Maintenance Manual F062393 – PDF DOWNLOAD

1 Introduction 11
1 1 General 12
1 2 Location of rating plates and serial numbers 13
1 3 Timberjack authorized dealers and service centers 14
1 4 Timberjack Continental Distribution Centers 22
2 Warranty 23
2 1 Warranty service 23
3 Safety instructions 25
3 1 Safety symbol 25
3 1 1 Significance of warnings 26
3 2 General safety rules 26
3 2 1 Boarding the machine 29
3 3 Operating safety precautions 30
3 3 1 Alarms 32
3 3 2 Emergency exits 33
3 3 3 Driving on frozen waters 33
3 3 4 Power cables 34
3 3 5 Driving on public roads and other transport driving 35
3 4 Servicing safety precautions 36
3 5 Fire prevention 40
3 5 1 What to do if the machine catches fire 41
4 Cabin and controls 43
4 1 Main switch 44
4 2 Control lights 45
4 2 1 Warning lamps and beeper on the roof 45
4 3 Dashboard 46
4 3 1 Ignition switch 47
4 3 2 Window wipers and washers 48
4 4 Control panels 49
4 4 1 Boom controls 50
4 5 Timbermatic 300, functions 51
4 6 Air conditioner 52
4 6 1 Operation instructions 52
4 7 Pedals 53
4 8 Adjusting the operator’s seat 54
5 Operating instructions 55
5 1 Operation 55
5 1 1 Safety switches 55
5 1 2 Emergency stop 56
5 1 3 Boom 56
5 1 4 Brakes 57
5 1 5 Steering 58
5 1 6 High/low gear and front wheel drive 59
5 1 7 Differential locks 60
5 1 8 Frame brake 60
5 2 Driving 61
5 2 1 Before starting the engine for the first time in a working day 61
5 2 2 Operating the engine 61
5 2 3 Off-road driving 65
5 2 4 On-road driving 66
5 3 Transporting the machine 68
5 4 Towing the machine 69
6 Maintenance 73
6 1 Servicing safety precautions 74
6 2 General maintenance instructions 75
6 2 1 Assembly instructions 75
6 2 2 Tightening torque for bolted joints 76
6 2 3 Welding instructions 77
6 2 4 Instructions for cleaning of Lexan/Marguard windows 79
6 3 Wheels 80
6 3 1 Changing wheels 80
6 3 2 Anti-slip fitting 81
6 3 3 Bogie tracks, fitting 82
6 4 Recommended lubricants and fluids 84
6 4 1 Capacities 85
6 4 2 Diesel fuel 86
6 4 3 Engine oil 86
6 4 4 Coolant 87
6 4 5 Grease 87
6 4 6 Hydraulic oil 88
6 4 7 Brake fluid 88
6 4 8 Gear oil 88
6 5 Maintenance intervals 89
6 6 Detailed maintenance 91
6 6 1 Daily maintenance or every 10 hours 91
6 6 2 Weekly maintenance or every 50 hours 94
6 6 3 Maintenance after every 250 hours 96
6 6 4 Maintenance after every 500 hours 99
6 6 5 Maintenance after every 1000 hours 102
6 6 6 Maintenance after every 2000 hours 105
6 6 7 Maintenance after every six months 108
6 6 8 Annual maintenance 108
6 7 Maintenance of the boom 110
6 7 1 Daily maintenance or every 10 hours 111
6 7 2 Weekly maintenance or every 50 hours 111
6 7 3 Maintenance after every 250 hours 113
6 7 4 Maintenance after every 1000 hours 114
6 7 5 Maintenance after every 2000 hours 114
6 8 When necessary, service and adjust the following 115
6 8 1 How to eliminate air from the fuel system 117
7 Hydraulic system 119
7 1 Working hydraulic system 119
7 2 Hydrostatic system 119
7 3 Hydraulic tank 119
7 3 1 Filling with hydraulic fluid 120
7 3 2 Draining the hydraulic fluid 120
7 4 Vacuum pump 121
7 5 How to bleed air from the hydraulic system 121
7 5 1 How to bleed air from the hydrostatic system 122
7 5 2 How to bleed air from the working hydraulic system 123
7 5 3 Bleeding the brakes 124
7 6 Check and adjust the hydrostatic system 125
7 6 1 Supply pressure on the drive pump 125
7 6 2 Drive pressure 126
7 6 3 Drive motor 127
7 7 Working hydraulics; how to check and adjust the pressures 130
7 7 1 Pilot pressure, working hydraulics 130
7 7 2 LS pressure, working hydraulics 131
7 7 3 The back-pressure valve of the boom tank line 131
7 7 4 Maximum pressure of the working hydraulic pump 132
7 7 5 Pressure difference Dp 132
7 7 6 Main pressure relief valve 133
7 7 7 Adjustment of working hydraulics in TMC 134
7 8 How to check and adjust the brake system 135
7 8 1 Checking the brakes 135
7 8 2 Mechanical adjustment of brakes 135
7 8 3 Checking the drive brake 137
7 8 4 Checking the service brake 137
7 8 5 Checking the load and release range 137
7 8 6 Checking the relief valve of the brake charging pressure 138
7 9 Hydraulic scheme 139
7 9 1 Boom hydraulics 141
7 9 2 Working hydraulics brake control 143
7 9 3 Transmission hydraulics 145
7 9 4 Optional equipment 147
8 Electrical system 149
8 1 Batteries 149
8 1 1 Using booster batteries 150
8 2 Main switch andfuses 151
8 2 1 Fuse box F1 152
8 2 2 Fuse box F2 153
8 3 Sensors of the machine 154
8 4 Repair welding 157
8 5 Electrical scheme 159
9 Transmission 185
9 1 Hydrostatic system 186
9 2 Control of transmission 187
9 3 Brakes 188
10 Boom 191
10 1 General description of the boom 191
10 2 Operating safety precautions 191
10 3 General operating instructions 193
10 4 Technical data 195
10 4 1 Tj 180 H 97 195
10 4 2 Tj 180 H 83 195
10 4 3 Rotator 195
11 Equipment 197
11 1 Air conditioner 197
11 1 1 Danger and precautions 198
11 1 2 Configuration and location of the air conditioner 199
11 1 3 Maintenance of the air conditioner 200
11 1 4 Trouble-shooting the air conditioner 204
11 2 Engine and cabin preheater *) 205
11 2 1 General 206
11 2 2 Maintenance of the engine preheater 209
11 2 3 Timer for engine and cabin preheater 210
11 2 4 Malfunction codes of the engine preheater 214
11 3 Fire extinguisher system *) 216
11 3 1 Control unit 218
11 4 Hand-held fire extinguishers 220
11 5 Stump treatment system*) 221
11 6 Cabin sideways levelling *) 222
11 6 1 Cabin sideways levelling controls 222
11 6 2 Control system of cabin sideways levelling 224
11 6 3 Maintenance of cabin sideways levelling 224
12 Technical data 225

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