John Deere WL53 Loader Operation Manual PDF Download

Description

John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT406308X19_TY
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: WL53
Serial: PIN: 1YNWL53_ _ _D100080—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere WL53 Loader Operator’s Manual – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 24
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 25
Avoid High-Pressure Oils 26
Work In Ventilated Area 26
Avoid Static Electricity Risk When Refueling 27
Prevent Fires 27
In Case of Machine Fire 28
Clean Debris from Machine 28
Prevent Battery Explosions 29
Handle Chemical Products Safely 29
Handle Starting Fluid Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 30
Add Cab Guarding for Special Uses 31
Safety—Operating Precautions 32
Prevent Acid Burns 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 33
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 35
Avoid Backover Accidents 35
Avoid Machine Tip Over 35
Operating on Slopes 36
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 37
Travel Safely 37
Prevent Acid Burns 37
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Cooling System Safely 39
Service Tires Safely 39
Remove Paint Before Welding or Heating 40
Make Welding Repairs Safely 40
Drive Metal Pins Safely 41
Safety—Safety Signs 42
Safety Signs 42
Operation—Operator’s Station 51
Levers 51
Pedals 51
Display Unit and Functions 51
Display Unit—Normal Display 53
Right Console Switches 53
Air Conditioner and Heater Operation 54
Multi-Function Lever Operation 55
Opening and Securing Side Door 56
Opening Side Window/Secondary Exit 56
Seat Adjustment 57
Operation—Operating the Machine 58
Before Starting Work 58
Inspect Machine Daily Before Starting 58
Check Instruments Before Starting 58
Battery Disconnect Switch 59
Engine Break-In Period 59
Starting the Engine 59
Cold Start Aid—Block Heater—If Equipped 61
Warmup 61
Cold Weather Warmup 61
Park Brake Lever 61
Shifting the Transmission 62
Joystick Bucket and Boom Control 62
Two Lever Bucket and Boom Control 64
Boom Height Kickout (BHKO) Adjustment—If Equipped 65
Return-to-Dig Adjustment—If Equipped 65
Operating Diesel Fired Coolant Heater Timer—If Equipped 66
Using the Loader Bucket 69
Backdragging 70
Parking the Machine 70
Loading Machine on a Trailer 71
Towing Procedure 73
Lifting the Machine 75
Observe Draft Hitch Loads Limitations 75
Maintenance—Machine 77
Diesel Fuel 77
Lubricity of Diesel Fuel 77
Handling and Storing Diesel Fuel 77
Biodiesel Fuel 78
Testing Diesel Fuel 80
Supplemental Diesel Fuel Additives 80
Fuel Filters 80
Minimizing the Effect of Cold Weather on Diesel Engines 80
Alternative and Synthetic Lubricants 81
Mixing of Lubricants 82
Lubricant Storage 82
Diesel Engine Break-In™ Oil 82
Diesel Engine Oil — Tier 3 and Stage III 83
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines 84
Diesel Engine Oil Service Interval for Operation at High Altitude 85
Transmission Oil and Axle Oil 86
Hydraulic Oil 86
Grease with Molybdenum Disulfide 87
Heavy Duty Diesel Engine Coolant 88
Operating in Warm Temperature Climates 89
Testing Coolant Freeze Point 89
Disposing of Coolant 90
Maintenance—Periodic Maintenance 91
Service Machine at Specified Intervals 91
Check Hour Meter Regularly 91
Prepare Machine for Maintenance 91
Frame Locking Bar 92
Boom Lock 93
Engine Service Doors and Side Shields 93
Cooling System Access 94
Fuel Tank 94
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 94
Maintenance Legend 95
Service Intervals 98
Required Parts 98
Maintenance—Every 10 Hours or Daily 100
Clean Air Cleaner Dust Unloader Valve 100
Check Coolant Level in Surge Tank 100
Check Engine Oil Level 101
Check Hydraulic System Oil Level 101
Check Transmission Oil Level 102
Drain Water From Primary Fuel Filter and Water Separator 102
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 103
Inspect Tires and Check Pressure 103
Tire Pressures 104
Maintenance—Every 100 Hours 106
Lubricate Driveline Sliding Joints and U-Joints 106
Lubricate Loader Linkage and Cylinder Pivots 107
Lubricate Front and Rear Cylinder Pivots 107
Check Drive Shaft Connection Cap Screw 108
Maintenance—Initial Service – 250 Hours 109
Drain and Refill Transmission Oil, Replace Transmission Oil Filter, and Clean Transmission Oil Sump 109
Maintenance—Every 250 Hours 111
Take Engine Oil Sample 111
Maintenance—Every 500 Hours 112
Drain and Refill Engine Oil and Replace Filter 112
Check Front and Rear Axle Oil Level 112
External Service Brake Inspection 113
Drain Fuel Tank Water and Sediment 114
Replace Hydraulic Oil Filter 115
Lubricate Oscillating Rear Axle 116
Replace In-Line Fuel Filter—If Equipped 116
Replace Primary Fuel Filter 117
Replace Final Fuel Filter 117
Replace Auxiliary Fuel Filter—If Equipped 119
Check and Adjust Park Brake Linkage 120
Drain and Refill Transmission Oil, Replace Transmission Oil Filter and Clean Transmission Oil Sump 120
Take Fluid Samples 120
Maintenance—Every 1000 Hours 121
Replace Air Cleaner Dust Unloader Valve 121
Replace Engine Air Cleaner Elements 121
Check Coolant 121
Lubricate Frame Hinge Pivots 122
Clean Engine Crankcase Vent Tube 122
Maintenance—Every 2000 Hours 124
Adjust Engine Valve Lash (Clearance) 124
Air Conditioning System Service 124
Replace Fuel Tank Breather 124
Replace Hydraulic Reservoir Breather 124
Drain and Refill Front and Rear Axle Oil 125
Maintenance—Every 4000 Hours 126
Replace Crankshaft Damper 126
Drain, Flush, and Refill Hydraulic System Oil 126
Maintenance—Every 6000 Hours 128
Drain Cooling System 128
Refill Cooling System 128
Miscellaneous—Machine 130
Check Wheel Nut or Bolt Torque 130
Check Front Axle Drive Shaft Carrier Bearing Set Screw Torque 130
Inspect Engine Air Cleaner Elements 130
Check Air Inlet Cover 132
Clean Cooler Cores 132
Check Coolant 132
Inspect Fan Belt 132
Check Windshield Washer Fluid Level 133
Drain Water From Final Fuel Filter 133
Bleed Fuel System 134
Check, Clean, and Tighten Battery Terminals 135
Using Booster Batteries—24-Volt System 136
Using Battery Charger 136
Replacement Batteries 137
Remove and Install Batteries 137
Do Not Service Control Valves, Cylinders, Pumps, or Motors 139
Precautions for Alternator and Regulator 139
JDLink™ Machine Monitoring System (MMS)—If Equipped 139
Replacing Fuses 139
Service Brake Bleeding Procedure 141
Remove and Install Halogen Bulbs 143
Adjusting Transmission Control Linkage 143
Welding on Machine 144
Welding Near Electronic Control Units 144
Keep Electronic Control Unit Connectors Clean 145
Keep ROPS Installed Properly 145
Hardware Torque Specifications 145
Metric Bolt and Screw Torque Values 146
Unified Inch Bolt and Screw Torque Values 146
Check and Clean or Replace Cab Fresh Air Filter 147
Check and Clean or Replace Cab Recirculating Air Filters 148
Miscellaneous—Operational Checkout 149
Operational Checkout 149
Diagnostic Trouble Code Check 149
Operational Checks—Ignition OFF, Engine OFF Checks 149
Operational Checks—Ignition ON, Engine OFF Checks 149
Operational Checks—Ignition ON, Engine ON Checks 153
Miscellaneous—Troubleshooting 162
Troubleshooting Procedure 162
Engine 162
Transmission 165
Axle 168
Service Brake 168
Driveline 169
Park Brake 169
Hydraulic System 169
Steering 172
Air Conditioning System 172
Heater System 175
Miscellaneous—Storage 176
Prepare Machine for Storage 176
Monthly Storage Procedure 176
Miscellaneous—Machine Numbers 178
Record Product Identification Number (PIN) 178
Record Engine Serial Number 178
Record Transmission Serial Number 178
Record Hydraulic Pump Serial Number 178
Record Front and Rear Axle Housing Serial Numbers 179
Keep Proof of Ownership 179
Keep Machines Secure 179
Miscellaneous—Specifications 181
Engine Specifications 181
Drain and Refill Capacities 181
Standard Z-Bar Specifications 181
High Lift Z-Bar Specifications 183
Travel Speeds 185
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 32
Section 1-4 39
Section 1-5 42
Section 2-1 51
Section 2-2 58
Section 3-1 77
Section 3-2 91
Section 3-3 100
Section 3-4 106
Section 3-5 109
Section 3-6 111
Section 3-7 112
Section 3-8 121
Section 3-9 124
Section 3-10 126
Section 3-11 128
Section 4-1 130
Section 4-2 149
Section 4-3 162
Section 4-4 176
Section 4-5 178
Section 4-6 181

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