John Deere WL56 Loader Operator’s Manual OMT406307X19 – PDF DOWNLOAD

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John Deere WL56 Loader Operator’s Manual OMT406307X19 – PDF DOWNLOAD

FILE DETAILS:

John Deere WL56 Loader Operator’s Manual OMT406307X19 – PDF DOWNLOAD

P/N: OMT406307X19_70
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: WL56
Serial:
PIN: 1YNWL56_ _ _D000509—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere WL56 Loader Operator’s Manual OMT406307X19 – PDF DOWNLOAD

Contents 17
Safety—Safety and Operator Conveniences 21
Safety and Operator Convenience Features 21
Safety—General Precautions 22
Information for Eurasian Economic Union Technical Regulations Compliance 22
Recognize Safety Information 23
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 24
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Avoid Static Electricity Risk When Refueling 27
Prevent Fires 28
In Case of Machine Fire 28
Clean Debris from Machine 29
Prevent Battery Explosions 29
Handle Chemical Products Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Prepare for Emergencies 30
Add Cab Guarding for Special Uses 30
Information for Noise and Vibration (EAEU only) 31
Safety—Operating Precautions 32
Use Steps and Handholds Correctly 32
Start Only From Operator’s Seat 32
Use and Maintain Seat Belt 32
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 33
Use Special Care When Operating Loader 34
Keep Riders Off Machine 34
Avoid Backover Accidents 34
Avoid Machine Tip Over and Machine Damage 35
Operating on Slopes 35
Operating or Traveling On Public Roads 36
Inspect and Maintain ROPS 36
Travel Safely 36
Add and Operate Attachments Safely 36
Safety—Maintenance Precautions 37
Park and Prepare for Service Safely 37
Service Cooling System Safely 37
Follow Tire Recommendations 38
Service Tires Safely 38
Remove Paint Before Welding or Heating 39
Make Welding Repairs Safely 39
Drive Metal Pins Safely 39
Safety—Safety Signs 40
Safety Signs 40
Operation—Operator’s Station 50
Levers 50
Pedals 50
Display Unit and Functions 51
Display Unit—Normal Display 52
Right Console Switches 53
Air Conditioner and Heater Operation 54
Multi-Function Lever Operation 55
Opening and Securing Side Door 56
Opening Side Window/Secondary Exit 56
Seat Adjustment 57
Fire Extinguisher Mounting Location—If Equipped 57
Operation—Operating the Machine 58
Before Starting Work 58
Inspect Machine Daily Before Starting 58
Check Instruments Before Starting 58
Battery Disconnect Switch 59
Engine Break-In Period 59
Starting the Engine 60
Cold Start Aid—Block Heater—If Equipped 61
Warmup 61
Cold Weather Warmup 61
Park Brake Switch 62
Shifting the Transmission 63
Joystick Bucket and Boom Control 64
Two Lever Bucket and Boom Control 65
Auxiliary Control—If Equipped 66
Boom Height Kickout (BHKO) Adjustment 67
Return-to-Dig Adjustment 68
Operating Diesel Fired Coolant Heater Timer—If Equipped 69
Using the Loader Bucket 71
Backdragging 72
Parking the Machine 73
Loading Machine on a Trailer 74
Towing Procedure 76
Raising the Machine 77
Lifting the Machine 78
High Altitude Operation 79
Maintenance—Machine 80
Diesel Fuel 80
Lubricity of Diesel Fuel 80
Handling and Storing Diesel Fuel 81
Biodiesel Fuel 82
Testing Diesel Fuel 83
Minimizing the Effect of Cold Weather on Diesel Engines 84
Alternative and Synthetic Lubricants 85
Mixing of Lubricants 85
Lubricant Storage 85
Diesel Engine Break-In™ Oil 86
Diesel Engine Oil—Tier 2 and Stage II Engines 87
Diesel Engine Oil — Tier 3 and Stage III A Engines 88
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 89
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 90
Diesel Engine Oil Service Interval for Operation at High Altitude 91
Transmission Oil 91
Axle Oil 92
Hydraulic Oil 93
Grease with Molybdenum Disulfide 94
Heavy Duty Diesel Engine Coolant 95
Supplemental Coolant Additives 95
Operating in Warm Temperature Climates 96
Testing Coolant Freeze Point 96
Disposing of Coolant 97
Maintenance—Periodic Maintenance 98
Service Machine at Specified Intervals 98
Check Hour Meter Regularly 98
Prepare Machine for Maintenance 99
Frame Locking Bar 100
Boom Lock 100
Engine Service Doors and Side Shields 101
Cooling System Access 101
Fuel Tank 101
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 102
Maintenance Legend 103
Service Intervals 105
Required Parts 107
Maintenance—Every 10 Hours or Daily 108
Clean Air Cleaner Dust Unloader Valve 108
Check Coolant Level in Surge Tank 108
Check Engine Oil Level 109
Check Hydraulic System Oil Level 109
Check Transmission Oil Level 110
Drain Water From Primary Fuel Filter and Water Separator 111
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 111
Inspect Tires and Check Pressure 112
Tire Pressures 113
Maintenance—Initial Service – 100 Hours 114
Drain and Refill Transmission Oil and Replace Filter 114
Maintenance—Every 100 Hours 116
Lubricate Loader Linkage and Cylinder Pivots 116
Lubricate Front and Rear Cylinder Pivots 117
Lubricate Driveline Sliding Joints and U-Joints 118
Check Drive Shaft Connection Cap Screw 119
Maintenance—Every 250 Hours 120
Take Engine Oil Sample 120
Maintenance—Every 500 Hours 121
External Service Brake Inspection 121
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 122
Check Front and Rear Axle Oil Level 123
Drain Fuel Tank Water and Sediment 123
Replace Hydraulic Oil Filter 124
Lubricate Oscillating Rear Axle 124
Replace In-Line Fuel Filter—If Equipped 125
Replace Primary Fuel Filter 126
Replace Final Fuel Filter 127
Replace Auxiliary Fuel Filter—If Equipped 128
Take Fluid Samples 128
Drain and Refill Engine Oil and Replace Filter 129
Maintenance—Every 1000 Hours 130
Replace Air Cleaner Dust Unloader Valve 130
Replace Engine Air Cleaner Elements 130
Clean Engine Crankcase Vent Tube 131
Check Coolant 132
Lubricate Frame Hinge Pivots 132
Inspect and Adjust Park Brake 133
Drain and Refill Transmission Oil and Replace Filter 133
Maintenance—Every 2000 Hours 134
Adjust Engine Valve Lash (Clearance) 134
Drain and Refill Front and Rear Axle Oil 134
Air Conditioning System Service—If Equipped 135
Replace Fuel Tank Filler Cap 135
Replace Hydraulic Tank Filler Cap 136
Maintenance—Every 4000 Hours 137
Replace Crankshaft Damper 137
Drain, Flush, and Refill Hydraulic System Oil 137
Maintenance—Every 6000 Hours 138
Drain Cooling System 138
Refill Cooling System 139
Miscellaneous—Machine 140
Check Wheel Nut or Bolt Torque 140
Check Front Axle Drive Shaft Carrier Bearing Set Screw Torque 140
Inspect Engine Air Cleaner Elements 141
Check Air Inlet Cover 142
Clean Cooler Cores 142
Check Coolant 142
Inspect Fan Belt 143
Check Windshield Washer Fluid Level 144
Drain Water From Final Fuel Filter 144
Bleed Fuel System 144
Check, Clean, and Tighten Battery Terminals 145
Using Booster Batteries—24-Volt System 146
Using Battery Charger 147
Replacement Batteries 147
Remove and Install Batteries 148
Do Not Service Control Valves, Cylinders, Pumps, or Motors 149
Precautions for Alternator and Regulator 149
12-Volt Auxiliary Power Outlet – If Equipped 149
JDLink™ Machine Monitoring System (MMS)—If Equipped 149
Replacing Fuses 150
Remove and Install Halogen Bulbs 152
Service Brake Bleeding Procedure 153
Welding on Machine 154
Welding Near Electronic Control Units 154
Keep Electronic Control Unit Connectors Clean 155
Keep ROPS Installed Properly 155
Hardware Torque Specifications 155
Metric Bolt and Screw Torque Values 156
Unified Inch Bolt and Screw Torque Values 157
Check and Clean or Replace Cab Fresh Air Filter—If Equipped 158
Check and Clean or Replace Cab Recirculating Air Filters 158
Miscellaneous—Operational Checkout 159
Operational Checkout 159
Diagnostic Trouble Code Check 159
Operational Checks—Ignition OFF, Engine OFF Checks 159
Operational Checks—Ignition ON, Engine OFF Checks 159
Operational Checks—Ignition ON, Engine ON Checks 163
Miscellaneous—Troubleshooting 172
Troubleshooting Procedure 172
Engine 173
Transmission 176
Axle 179
Service Brake 180
Driveline 180
Park Brake 181
Hydraulic System 182
Steering 184
Air Conditioning System—If Equipped 185
Heater System 187
Miscellaneous—Storage 188
Prepare Machine for Storage 188
Monthly Storage Procedure 189
Miscellaneous—Machine Numbers 190
Record Product Identification Number (PIN) 190
Record Engine Serial Number 190
Record Transmission Serial Number 190
Record Hydraulic Pump Serial Number 191
Record Front and Rear Axle Housing Serial Numbers 191
Keep Proof of Ownership 191
Keep Machines Secure 192
Miscellaneous—Specifications 193
Engine Specifications 193
Drain and Refill Capacities 194
Standard Z-Bar Specifications 195
High Lift Z-Bar Specifications 197
Travel Speeds 198
Eurasian Economic Union 198
Machine Design Life 199
Page Number 17
Section 1-1 21
Section 1-2 22
Section 1-3 32
Section 1-4 37
Section 1-5 40
Section 2-1 50
Section 2-2 58
Section 3-1 80
Section 3-2 98
Section 3-3 108
Section 3-4 114
Section 3-5 116
Section 3-6 120
Section 3-7 121
Section 3-8 130
Section 3-9 134
Section 3-10 137
Section 3-11 138
Section 4-1 140
Section 4-2 159
Section 4-3 172
Section 4-4 188
Section 4-5 190
Section 4-6 193

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