John Deere WL56 Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere WL56 Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere WL56 Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT314168_70
Language: English
Division: Construction
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: WL56
Serial:
PIN: 1YNWL56_ _ _C000010—000508
PIN: 1YNWL56_ _ _D000326—000508

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere WL56 Loader Operator’s Manual – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Information for Eurasian Economic Union Technical Regulations Compliance 24
Recognize Safety Information 25
Follow Safety Instructions 26
Operate Only If Qualified 26
Wear Protective Equipment 26
Avoid Unauthorized Machine Modifications 27
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 29
Avoid Static Electricity Risk When Refueling 29
Prevent Fires 30
In Case of Machine Fire 30
Clean Debris from Machine 31
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Prepare for Emergencies 32
Add Cab Guarding for Special Uses 32
Information for Noise and Vibration (EAEU only) 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 35
Use Special Care When Operating Loader 36
Keep Riders Off Machine 36
Avoid Backover Accidents 36
Avoid Machine Tip Over and Machine Damage 37
Operating on Slopes 37
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 38
Travel Safely 38
Add and Operate Attachments Safely 38
Safety—Maintenance Precautions 39
Park and Prepare for Service Safely 39
Service Cooling System Safely 39
Follow Tire Recommendations 40
Service Tires Safely 40
Remove Paint Before Welding or Heating 41
Make Welding Repairs Safely 41
Drive Metal Pins Safely 41
Safety—Safety Signs 42
Safety Signs 42
Operation—Operator’s Station 51
Levers 51
Pedals 51
Display Unit and Functions 52
Display Unit—Normal Display 53
Right Console Switches 54
Air Conditioner and Heater Operation 55
Multi-Function Lever Operation 56
Opening and Securing Side Door 57
Opening Side Window/Secondary Exit 58
Seat Adjustment 58
Fire Extinguisher Mounting Location—If Equipped 59
Operation—Operating the Machine 60
Before Starting Work 60
Inspect Machine Daily Before Starting 60
Check Instruments Before Starting 60
Battery Disconnect Switch 61
Engine Break-In Period 61
Starting the Engine 62
Cold Start Aid—Block Heater—If Equipped 63
Warmup 63
Cold Weather Warmup 63
Park Brake Switch 64
Shifting the Transmission 65
Joystick Bucket and Boom Control 66
Two Lever Bucket and Boom Control 67
Auxiliary Control—If Equipped 68
Boom Height Kickout (BHKO) Adjustment 69
Return-to-Dig Adjustment 70
Operating Diesel Fired Coolant Heater Timer—If Equipped 71
Using the Loader Bucket 73
Backdragging 74
Parking the Machine 75
Loading Machine on a Trailer 76
Towing Procedure 78
Raising the Machine 80
Lifting the Machine 81
High Altitude Operation 82
Maintenance—Machine 83
Diesel Fuel 83
Lubricity of Diesel Fuel 83
Handling and Storing Diesel Fuel 84
Biodiesel Fuel 85
Testing Diesel Fuel 86
Minimizing the Effect of Cold Weather on Diesel Engines 87
Alternative and Synthetic Lubricants 88
Mixing of Lubricants 88
Lubricant Storage 88
Diesel Engine Break-In™ Oil 89
Diesel Engine Oil—Tier 2 and Stage II Engines 90
Diesel Engine Oil — Tier 3 and Stage III A Engines 91
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 92
Engine Oil and Filter Service Intervals — Tier 3 and Stage III A Engines 93
Diesel Engine Oil Service Interval for Operation at High Altitude 94
Transmission Oil 94
Axle Oil (S N —000287) 95
Axle Oil (S N 000288— ) 95
Hydraulic Oil 96
Grease with Molybdenum Disulfide 97
Heavy Duty Diesel Engine Coolant 98
Supplemental Coolant Additives 98
Operating in Warm Temperature Climates 99
Testing Coolant Freeze Point 99
Disposing of Coolant 100
Maintenance—Periodic Maintenance 101
Service Machine at Specified Intervals 101
Check Hour Meter Regularly 101
Prepare Machine for Maintenance 102
Frame Locking Bar 103
Boom Lock 104
Engine Service Doors and Side Shields 105
Cooling System Access 105
Fuel Tank 106
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 106
Maintenance Legend 107
Service Intervals 109
Required Parts 111
Maintenance—Every 10 Hours or Daily 113
Clean Air Cleaner Dust Unloader Valve 113
Check Coolant Level in Surge Tank 113
Check Engine Oil Level 114
Check Hydraulic System Oil Level 114
Check Transmission Oil Level 115
Drain Water From Primary Fuel Filter and Water Separator 116
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped 116
Inspect Tires and Check Pressure 117
Tire Pressures 118
Maintenance—Initial Service – 100 Hours 119
Drain and Refill Transmission Oil and Replace Filter 119
Drain and Refill Engine Oil and Replace Filter 121
Maintenance—Every 100 Hours 122
Lubricate Loader Linkage and Cylinder Pivots 122
Lubricate Front and Rear Cylinder Pivots 123
Lubricate Driveline Sliding Joints and U-Joints 124
Maintenance—Initial Service – 250 Hours 125
Drain and Refill Front and Rear Axle Oil (S N —000287) 125
Drain and Refill Front and Rear Axle Planetary Oil (S N —000287) 126
Maintenance—Every 250 Hours 127
Take Engine Oil Sample 127
Check and Clean or Replace Cab Fresh Air Filter—If Equipped 127
Check and Clean or Replace Cab Recirculating Air Filters 128
Check Brake Pad Thickness (S N —000287) 129
Maintenance—Every 500 Hours 130
External Service Brake Inspection 130
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 131
Drain and Refill Engine Oil and Replace Filter 131
Check Front and Rear Axle Oil Level 132
Check Front and Rear Axle Planetary Oil Level (S N —000287) 133
Drain Fuel Tank Water and Sediment 133
Replace Hydraulic Oil Filter 134
Lubricate Oscillating Rear Axle 135
Replace In-Line Fuel Filter—If Equipped 135
Replace Primary Fuel Filter 136
Replace Final Fuel Filter 137
Replace Auxiliary Fuel Filter—If Equipped 138
Take Fluid Samples 138
Maintenance—Every 1000 Hours 139
Replace Air Cleaner Dust Unloader Valve 139
Replace Engine Air Cleaner Elements 139
Clean Engine Crankcase Vent Tube 140
Check Coolant 140
Lubricate Frame Hinge Pivots 141
Inspect and Adjust Park Brake 141
Drain and Refill Transmission Oil and Replace Filter 141
Maintenance—Every 2000 Hours 142
Adjust Engine Valve Lash (Clearance) 142
Drain and Refill Front and Rear Axle Oil 142
Drain and Refill Front and Rear Axle Planetary Oil (S N —000287) 142
Air Conditioning System Service—If Equipped 143
Replace Fuel Tank Filler Cap 143
Replace Hydraulic Tank Filler Cap 144
Maintenance—Every 3000 Hours 145
Drain, Flush, and Refill Hydraulic System Oil 145
Maintenance—Every 4000 Hours 146
Replace Crankshaft Damper 146
Maintenance—Every 6000 Hours 147
Drain Cooling System 147
Refill Cooling System 148
Miscellaneous—Machine 149
Check Wheel Nut or Bolt Torque 149
Check Front Axle Drive Shaft Carrier Bearing Set Screw Torque 149
Inspect Engine Air Cleaner Elements 150
Check Air Inlet Cover 151
Clean Cooler Cores 151
Check Coolant 151
Inspect Fan Belt 152
Check Windshield Washer Fluid Level 153
Drain Water From Final Fuel Filter 153
Bleed Fuel System 153
Check, Clean, and Tighten Battery Terminals 154
Using Booster Batteries—24-Volt System 155
Using Battery Charger 156
Replacement Batteries 156
Remove and Install Batteries 157
Do Not Service Control Valves, Cylinders, Pumps, or Motors 158
Precautions for Alternator and Regulator 158
12-Volt Auxiliary Power Outlet – If Equipped 158
JDLink™ Machine Monitoring System (MMS)—If Equipped 158
Replacing Fuses 159
Remove and Install Halogen Bulbs 161
Service Brake Bleeding Procedure 162
Welding on Machine 164
Welding Near Electronic Control Units 164
Keep Electronic Control Unit Connectors Clean 165
Keep ROPS Installed Properly 165
Hardware Torque Specifications 165
Metric Bolt and Screw Torque Values 166
Unified Inch Bolt and Screw Torque Values 167
Miscellaneous—Operational Checkout 168
Operational Checkout 168
Diagnostic Trouble Code Check 168
Operational Checks—Ignition OFF, Engine OFF Checks 168
Operational Checks—Ignition ON, Engine OFF Checks 168
Operational Checks—Ignition ON, Engine ON Checks 172
Miscellaneous—Troubleshooting 181
Troubleshooting Procedure 181
Engine 182
Transmission 185
Axle 188
Service Brake 189
Driveline 189
Park Brake 190
Hydraulic System 191
Steering 193
Air Conditioning System—If Equipped 194
Heater System 196
Miscellaneous—Storage 197
Prepare Machine for Storage 197
Monthly Storage Procedure 198
Miscellaneous—Machine Numbers 199
Record Product Identification Number (PIN) 199
Record Engine Serial Number 199
Record Transmission Serial Number 199
Record Hydraulic Pump Serial Number 200
Record Front and Rear Axle Housing Serial Numbers 201
Keep Proof of Ownership 202
Keep Machines Secure 202
Miscellaneous—Specifications 203
Engine Specifications 203
Drain and Refill Capacities 204
Standard Z-Bar Specifications 205
High Lift Z-Bar Specifications 207
Travel Speeds 209
Eurasian Economic Union 210
Machine Design Life 210
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 34
Section 1-4 39
Section 1-5 42
Section 2-1 51
Section 2-2 60
Section 3-1 83
Section 3-2 101
Section 3-3 113
Section 3-4 119
Section 3-5 122
Section 3-6 125
Section 3-7 127
Section 3-8 130
Section 3-9 139
Section 3-10 142
Section 3-11 145
Section 3-12 146
Section 3-13 147
Section 4-1 149
Section 4-2 168
Section 4-3 181
Section 4-4 197
Section 4-5 199
Section 4-6 203

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