John Deere Zaxis 200LC, 250 & 350 Forester Operator’s Manual PDF

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John Deere Zaxis 200LC, 250 & 350 Forester Operator’s Manual – PDF DOWNLOAD

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John Deere Zaxis 200LC, 250 & 350 Forester Operator’s Manual – PDF DOWNLOAD

P/N: OMT200293_UM
Language: English
Division: Hitachi
Product Lines: Foresters
Publication Type: Operator’s Manuals
Associated Models: ZAXIS200LC, ZAXIS250, ZAXIS350
Series: ZAXIS SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere Zaxis 200LC, 250 & 350 Forester Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety Features 11
Safety Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Avoid Unauthorized Machine Modifications 13
Inspect Machine 13
Stay Clear of Moving Parts 14
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 15
Beware of Exhaust Fumes 15
Prevent Fires 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 17
Dispose of Waste Properly 17
Prepare for Emergencies 17
Safety—Operating Precautions 18
Use Steps and Handholds Correctly 18
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 19
Avoid Work Site Hazards 20
Keep Riders Off Machine 20
Avoid Backover Accidents 21
Avoid Machine Tip Over 21
Use Special Care When Lifting Objects 22
Add and Operate Attachments Safely 22
Keep the Operator Protective Structure (OPS) in Place 23
Safety—Maintenance Precautions 24
Park and Prepare for Service Safely 24
Service Cooling System Safely 24
Remove Paint Before Welding or Heating 25
Make Welding Repairs Safely 26
Drive Metal Pins Safely 26
Safety—Safety Signs 27
Safety Signs 27
Operation—Operator’s Station 39
Pedals, Levers, and Panels 39
Control Lever Switches 40
Road Builder— 40
Live Heel Grapple— 40
Articulated Grapple Valve In Head 41
Monitor Panel 41
Monitor Panel Functions 42
Front Switch Panel 43
Front Switch Panel Functions 44
Switch Panel 45
Pilot Control Shut-Off Lever 45
Horn 46
Power Boost Switch 47
Travel Alarm and Travel Alarm Cancel Switch—If Equipped 48
Cab Heater and Air Conditioner— Side Entry Cab 49
Cab Heater and Air Conditioner—Rear Entry Cab 51
Operating the AM/FM Radio 51
Side Entry Cab Door Handles 52
Side Entry Cab Door Release Lever 52
Rear Entry Cab Door Handles 53
Secondary Exit 54
Adjusting the Seat 55
Fire Extinguisher 56
Hydraulic Oil Tank Pressure Vent 57
Operation—Operating The Machine 58
Before Starting Work 58
Operator’s Daily Machine Check Before Starting 58
Starting Engine 59
Starting In Cold Weather 61
Cold Weather Warm-Up 62
Travel Pedals and Levers 63
Control Levers—Road Builder 64
Control Levers—Live Heel Grapple 66
Control Levers—Processor 68
Control Levers—Articulated Grapple/Valve in Head 70
Control Lever Pattern Operation—Machine Equipped With Excavator Front 71
Backhoe Control Lever Pattern Conversion—Machine Equipped With Excavator Front Only—Zaxis 200LC, 250 72
Operating in Water and Mud 73
Driving Up a Steep or Slippery Slope 74
Lifting 74
Lower Boom With Engine Stopped—Zaxis 200LC, 250 75
Lower Boom With Engine Stopped—Zaxis 350 76
Parking the Machine 77
Loading Machine on a Trailer 78
Cab Tilting Procedure 79
Shipping Dimensions—Zaxis 200LC Forester Road Builder With 2 39 m (7ft 10 in ) Track Width, Side Entry Cab 81
Shipping Dimensions—Zaxis 200LC Forester Live Heel Grapple With 2 92 m (9ft 7 in ) Track Width, Rear Entry Cab 83
Shipping Dimensions—Zaxis 200LC Forester Articulated Grapple, Rear Entry Cab 85
Shipping Dimensions—Zaxis 250 Forester Road Builder, Side Entry Cab 87
Shipping Dimensions—Zaxis 250 Forester Road Builder, Side Entry Cab—High Drawbar 88
Shipping Dimensions—Zaxis 250 Forester Live Heel Grapple, Rear Entry Cab 90
Shipping Dimensions—Zaxis 250 Forester Butt-N-Top Grapple, Rear Entry Cab 91
Shipping Dimensions—Zaxis 350 Forester Road Builder, Side Entry Cab 92
Shipping Dimensions—Zaxis 350 Forester Road Builder, Side Entry Cab—High Drawbar 93
Shipping Dimensions—Zaxis 350 Forester Live Heel Grapple, Rear Entry Cab 94
Shipping Dimensions—Zaxis 350 Forester Butt-N-Top Grapple, Rear Entry Cab 95
Towing Machine 96
Maintenance—Machine 97
Diesel Fuel 97
Low Sulfur Diesel Fuel Conditioner 97
Handling and Storing Diesel Fuel 98
Alternative and Synthetic Lubricants 98
Diesel Engine Oil 99
Hydraulic Oil 100
Swing Gearbox, Travel Gearbox and Pump Gearbox Oils 101
Track Roller, Front Idler, and Carrier Roller Oil 102
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 102
Cab and Riser Tilt Power Pack Oil 103
Maintenance—Periodic Maintenance 104
Service Your Machine at Specified Intervals 104
Check the Hour Meter Regularly 104
Prepare Machine for Maintenance 104
Open Access Doors for Service 105
Open Engine Hood for Service 105
Fuel Tank 105
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 107
Maintenance and Repair Record Keeping System 108
Maintenance—As Required 113
Clean Fuel Tank Inlet Screen 113
Drain Fuel Tank Sump 113
Clean Radiator Air Inlet Screen 114
Drain Water Separator 114
Bleed Air From Fuel System 115
Clean Air Cleaner Dust Valve 115
Check Track Sag 116
Adjust Track Sag 117
Windshield Washer Fluid Level 118
Check Hydraulic Oil Level in Cab Tilt Power Pack 118
Vent Hydraulic Oil Tank Pressure 119
Replace Oil Cooler Debris Screen—Zaxis 200LC, Zaxis 250 120
Maintenance—Every 10 Hours or Daily 121
Check Engine Oil Level 121
Check Recovery Tank Coolant Level 122
Check Hydraulic Oil Level 123
Grease Working Tool Pivots 125
Maintenance—Every 50 Hours 126
Grease Swing Bearing 126
Maintenance—After First 50 Hours 127
Inspect and Re-Torque Track Hardware 127
Maintenance—Every 250 Hours 129
Check Swing Gearbox Oil Level 129
Drain Hydraulic Tank Sump 129
Check Pump Drive Gearbox Oil Level 130
Check Radiator Coolant Level 131
Check Battery Electrolyte Level and Terminals 132
Check Travel Gearbox Oil Level 134
Clean or Replace Dusty Primary Element 135
Inspect and Re-Torque Track Hardware 136
Clean Spark Arrester (If Equipped) 136
Maintenance—Every 500 Hours 137
Change Engine Oil and Replace Filter 137
Grease Swing Bearing Gear 139
Replace Fuel Filter 140
Replace Water Separator 140
Check Air Intake Hoses 141
Maintenance—Every 1000 Hours 142
Change Swing Gearbox Oil 142
Replace Hydraulic Tank Oil Filter 143
Replace Pilot System Oil Filter 145
Change Pump Drive Gearbox Oil 146
Replace Air Cleaner Elements 147
Replace Air Cleaner Dust Valve 147
Check and Adjust Fan Belt Tension 148
Maintenance—Every 2000 Hours 149
Drain Cooling System 149
Diesel Engine Coolant 150
Cooling System Fill and Deaeration Procedure 151
Change Travel Gearbox Oil 152
Clean the Engine Crankcase Ventilation Tube 152
Adjust Engine Valve Clearance 153
Replace High Pressure Supply Filter—Zaxis 200LC, Zaxis 250 153
Replace Case Drain Filter—Zaxis 200LC, Zaxis 250 154
Replace Return Oil Filter—Zaxis 200LC, Zaxis 250 154
Maintenance—Every 4000 Hours 155
Change Hydraulic Tank Oil, Clean Suction Screen—Zaxis 200LC, 250 155
Change Hydraulic Tank Oil, Clean Suction Screen—Zaxis 350 158
Miscellaneous—Machine 161
Do not Service or Adjust Injection Nozzles or Injection Pump 161
Do not Service Control Valves, Cylinders, Pumps or Motors 161
Precautions for Alternator and Regulator 161
Handling, Checking and Servicing Batteries Carefully 162
Using Booster Batteries—24-Volt System 164
Using Battery Charger 165
Replacing Batteries 165
Welding on Machine 166
Clean the Machine Regularly 166
Check and Clean Windshield Regularly 167
Adding 12—Volt Accessories 167
Replacing Fuses 168
Drain Air Compressor Accumulator 172
Adjusting Bucket to Arm Joint 172
Track Sag General Information 173
Unified Inch Bolt and Cap Screw Torque Values 174
Metric Bolt and Cap Screw Torque Values 175
Miscellaneous—Operational Checkout 176
Operational Checkout 176
Operator Station Checks—Key Switch On, Engine Off 176
177
Operator Station Checks—Engine On 177
178
178
178
179
179
179
180
181
182
182
182
183
183
183
184
187
187
187
Miscellaneous Checks 187
188
188
189
189
190
Miscellaneous—Troubleshooting 191
Using Troubleshooting Charts 191
Engine 192
Electrical System 196
Front Attachments Electrical Controls (Live Heel Grapple, Thumb) 198
Hydraulic System 199
Miscellaneous—Storage 201
Prepare Machine for Storage 201
Miscellaneous—Machine Numbers 202
Record Product Identification Number (PIN) 202
Record Engine Serial Number 202
Record Travel Motor Serial Numbers 202
Record Swing Motor Serial Number 203
Keep Proof of Ownership 203
Keep Machines Secure 203
Miscellaneous—Specifications 204
Engine Specifications 204
Drain and Refill Capacities 206
Zaxis 200LC Forester Road Builder—Machine Specifications 208
Zaxis 200LC Forester Live Heel Grapple—Machine Specifications 210
Zaxis 200LC Forester Articulated Grapple—Machine Specifications 212
Zaxis 200LC Forester Road Builder—Working Ranges 214
Zaxis 200LC Forester Live Heel Grapple—Working Ranges 215
Zaxis 200LC Forester Articulated Grapple—Working Ranges 216
Zaxis 200LC Forester Road Builder—Lift Capacity, kg (lb) 217
Zaxis 200LC Forester Live Heel Grapple, 9 ft 2 in Track Width—Lift Capacity, kg (lb) 218
Zaxis 200LC Forester Live Heel Grapple, 9 ft 7 in Track Width—Lift Capacity, kg (lb) 219
Zaxis 200LC Forester Articulated Grapple, 9 ft 2 in Track Width—Lift Capacity, kg (lb) 220
Zaxis 200LC Forester Articulated Grapple, 9 ft 7 in Track Width— Lift Capacity, kg (lb) 221
Zaxis 250 Forester Road Builder—Machine Specifications 222
Zaxis 250 Forester Live Heel Grapple—Machine Specifications 224
Zaxis 250 Forester Butt-N-Top Grapple—Machine Specifications 226
Zaxis 250 Forester Road Builder, 9 ft 9 in Arm—Working Ranges 228
Zaxis 250 Forester Road Builder, 10 ft 2 in Arm—Working Ranges 229
Zaxis 250 Forester Live Heel Grapple—Working Ranges 230
Zaxis 250 Forester Butt-N-Top Grapple—Working Ranges 231
Zaxis 250 Forester Road Builder—Lift Capacity, kg (lb) 232
Zaxis 250 Forester Road Builder High Drawbar—Lift Capacity, kg (lb) 233
Zaxis 250 Forester Live Heel Grapple, 9 ft 7 in Track Width— Lift Capacity, kg (lb) 234
Zaxis 250 Forester Articulated Grapple, 9 ft 7 in Track Width— Lift Capacity, kg (lb) 235
Zaxis 350 Forester Road Builder—Machine Specifications 236
Zaxis 350 Forester Live Heel Grapple—Machine Specifications 238
Zaxis 350 Forester Butt-N-Top Grapple—Machine Specifications 240
Zaxis 350 Forester Live Heel Grapple—Working Ranges 242
Zaxis 350 Forester Butt-N-Top Grapple—Working Ranges 243
Zaxis 350 Forester Road Builder—Lift Capacity, kg (lb) 244
Zaxis 350 Forester Live Heel Grapple, 9 ft 7 in Track Width— Lift Capacity, kg (lb) 245
Zaxis 350 Forester Articulated Grapple, 9 ft 7 in Track Width— Lift Capacity, kg (lb) 246

S.V 03/24