John Deere Zaxis 210F-3 Log Loader Operator’s Manual OMT231447 PDF

Description

John Deere Zaxis 210F-3 Log Loader Operator’s Manual OMT231447 – PDF DOWNLOAD

• Product Number (P/N): OMT231447_24
• Language: English
• Division: Construction
• Series: ZAXIS-3 SERIES
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS210F-3

TABLE OF CONTENTS:

John Deere Zaxis 210F-3 Log Loader Operator’s Manual OMT231447 – PDF DOWNLOAD

Zaxis 210F-3 Log Loader 1
Introduction 2
Introduction 2
Required Emission-Related Information 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 12
Prevent Fires 13
In Case of Machine Fire 13
Clean Debris From Machine 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 15
Control Pattern 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Operate Machine Safely 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Use Care When Swinging Machine 18
Travel Safely 18
Operate Booms With Care 19
Avoid Power Lines 19
Avoid Backover Accidents 19
Avoid Machine Tip Over 20
Operating On Slopes 20
Add and Operate Attachments Safely 20
Keep the Operator Protective Structure (OPS) in Place 21
Inspect and Maintain Operator Protective Structures and Guards 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Machines Safely 22
Service Cooling System Safely 22
Prevent Acid Burns 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Control Lever Switches—Live Heel Grapple 28
Control Lever Switches—Fixed Heel Grapple With KBL 28
Control Lever Switches—Fixed Heel Grapple With KBL and Ground Saw 29
Control Lever Switches—Articulated Grapple With Valve-In-Head 29
Control Lever Switches—Butt-N-Top Grapple 30
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Switch Panel 34
Pilot Shutoff Lever 34
Power Boost Button 34
Travel Alarm and Travel Alarm Cancel Switch 35
Seat Heater Switch—If Equipped 35
Reversing Cooling Fan Switch—If Equipped 35
Cab Heater and Air Conditioner—Side Entry Cab 36
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 37
Cab Heater and Air Conditioner—Rear Entry Cab 37
Operating the AM/FM Radio 38
Side Entry Cab Door Handles 38
Rear Entry Cab Door Handles 39
Opening Side Windows 39
Secondary Exit 39
Adjusting the Mechanical Suspension Seat 41
Adjusting the Air Suspension Seat—If Equipped 42
Adjusting Pilot Control Lever Console Height 43
Fire Extinguisher 43
Hydraulic Oil Tank Pressure Vent—If Equipped 44
Operation—Operating the Machine 45
Before Starting Work 45
Operator’s Daily Machine Check Before Starting 45
Starting Engine 46
Timer Operation 47
Preset Timer for Heater Start 47
Cold Weather Warm-Up 48
Travel Pedals and Levers 49
Foot Swing Pedal Operation 49
Control Levers—Live Heel Grapple 50
Control Levers—Fixed Heel Grapple 56
Control Levers—Articulated Grapple With Valve-In-Head 59
Control Levers—Butt-N-Top Grapple 61
Control Lever Pattern Operation—Live Heel Grapple 63
Control Lever Pattern Operation-Fixed Heel With KBL Control 64
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 65
Control Lever Pattern Operation-Butt-N-Top Grapple 65
Operating In Water and Mud 66
Driving Up a Steep or Slippery Slope 66
Lower Boom With Engine Stopped 67
Parking the Machine 68
Loading Machine On Trailer 68
Cab Tilting Procedure 69
Towing Machine 70
Tiedown Points 70
Machine Recovery 70
Maintenance—Machine 71
Diesel Fuel 71
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 72
Drain Intervals for Diesel Engine Coolant 73
John Deere COOL-GARD™ II Coolant Extender 73
Supplemental Coolant Additives 73
Operating in Warm Temperature Climates 74
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 74
Testing Diesel Engine Coolant 75
Low Sulfur Diesel Fuel Conditioner 75
Handling and Storing Diesel Fuel 75
Alternative and Synthetic Lubricants 76
Diesel Engine Oil — Tier 3 and Stage IIIA 76
Diesel Engine Oil and Filter Service Intervals 77
Hydraulic Oil 78
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 80
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 80
Cab and Riser Tilt Power Pack Oil 80
Maintenance—Periodic Maintenance 81
Service Machine at Specified Intervals 81
Check the Hour Meter Regularly 81
Prepare Machine for Maintenance 81
Open Access Doors for Service 82
Open Engine Cover for Service 82
Fuel Tank 82
Periodic Maintenance Record Keeping System 83
Maintenance—As Required 86
Drain Water Separators 86
Clean Fuel Tank Inlet Screen 87
Clean Fuel Suction Screen 87
Drain Fuel Tank Sump 87
Windshield Washer Fluid Level 88
Clean Air Cleaner Dust Valve 88
Clean Air Inlet Screen and Cooling Package 88
Check Track Sag 89
Adjust Track Sag 90
Check Coolant 91
Maintenance—Every 10 Hours or Daily 92
Lubricate Front End Pin Joints 92
Check Hydraulic Tank Oil Level 93
Check Engine Oil Level 96
Check Coolant Level 96
Maintenance—Every 50 Hours 97
Lubricate Swing Bearing 97
Inspect and Re-Torque Track Hardware 97
Maintenance—Every 250 Hours 98
Check Swing Gear Case Oil Level 98
Drain Hydraulic Tank Sump 99
Check Pump Drive Gear Case Oil Level 100
Clean Primary Air Cleaner Element 101
Check Battery Electrolyte Level and Terminals 102
Check Travel Gear Case Oil Level 104
Inspect and Re-Torque Track Hardware 104
Take Engine Oil Sample 105
Maintenance—Every 500 Hours 106
Lubricate Swing Bearing Gear 106
Change Engine Oil and Replace Filter 107
Replace Fuel Prefilter Element 108
Replace Fuel Main Filter Element 108
Check Air Intake Hoses 108
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 109
Take Fluid Samples 109
Maintenance—Every 1000 Hours 110
Change Swing Gear Case Oil 110
Replace Hydraulic Oil Tank Oil Filter 110
Replace Pilot Oil Filter 113
Clean the Engine Crankcase Ventilation Tube 115
Change Pump Drive Gear Case Oil 115
Inspect Fan Belt 116
Replace Air Cleaner Elements 117
Replace Air Cleaner Dust Valve 117
Check Coolant 118
Replace Fuel Tank Breather (S N 210278— ) 118
Maintenance—Every 1500 Hours 119
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 119
Maintenance—Every 2000 Hours 122
Check and Adjust Engine Valve Lash 122
Change Travel Gear Case Oil 122
Maintenance—Every 5000 Hours 123
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 123
Replace Hydraulic Cap Breather Element—If Equipped 125
Replace Hydraulic Tank Vent Cap Filter—If Equipped 126
Maintenance—Every 6000 Hours 128
Drain Cooling System 128
Cooling System Fill and Deaeration Procedure 129
Miscellaneous—Machine 130
Inspect and Clean Polycarbonate Windows 130
Check and Adjust Air Conditioner Belt 131
Bleed Fuel System 131
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 132
Do Not Service Control Valves, Cylinders, Pumps, or Motors 132
Precautions for Alternator and Regulator 132
JDLink™ Machine Monitoring System (MMS)—If Equipped 133
Using Booster Batteries—24-Volt System 133
Handling, Checking, and Servicing Batteries Carefully 134
Using Battery Charger 135
Replacing Batteries 136
Adding 12—Volt Accessories 137
Replacing Fuses 137
Fluid Sampling Test Ports—If Equipped 142
Welding On Machine 142
Clean Machine Regularly 142
Check and Clean Windshield Regularly 143
Track Sag General Information 143
Unified Inch Bolt and Screw Torque Values 144
Metric Bolt and Screw Torque Values 145
Miscellaneous—Operational Checkout 146
Operational Checkout 146
Miscellaneous—Troubleshooting 189
Using Troubleshooting Charts 189
Engine 190
Electrical System 193
Front Attachments Electrical Controls 195
Hydraulic System 196
Miscellaneous—Storage 198
Prepare Machine for Storage 198
Monthly Storage Procedure 198
Miscellaneous—Machine Numbers 200
Record Product Identification Number (PIN) 200
Record Engine Serial Number 200
Record Travel Motor Serial Numbers 200
Record Swing Motor Serial Number 201
Record Hydraulic Pump Serial Number 201
Keep Proof of Ownership 201
Keep Machines Secure 202
Miscellaneous—Specifications 203
Zaxis 210F-3 Engine Specifications 203
Zaxis 210F-3 Drain and Refill Capacities 203
Zaxis 210F-3 Log Loader Live Heel Grapple Machine Specifications 204
Zaxis 210F-3 Log Loader Fixed Heel Grapple Machine Specifications 206
Zaxis 210F-3 Log Loader Valve-in-Head Grapple Machine Specifications 208
Zaxis 210F-3 Log Loader Live Heel Working Ranges 210
Zaxis 210F-3 Log Loader Fixed Heel Working Ranges 211
Zaxis 210F-3 Log Loader Valve-in-Head Working Ranges 212
Zaxis 210F-3 Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 213
Zaxis 210F-3 Log Loader Fixed Heel Grapple—Lift Capacity, kg (lb) 214
Zaxis 210F-3 Log Loader Valve-in-Head Grapple—Lift Capacity, kg (lb) 215
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 22
Section 1-5 25
Section 2-1 27
Section 2-2 45
Section 3-1 71
Section 3-2 81
Section 3-3 86
Section 3-4 92
Section 3-5 97
Section 3-6 98
Section 3-7 106
Section 3-8 110
Section 3-9 119
Section 3-10 122
Section 3-11 123
Section 3-12 128
Section 4-1 130
Section 4-2 146
Section 4-3 189
Section 4-4 198
Section 4-5 200
Section 4-6 203

S.V 04/24