John Deere Zaxis 210F-3 Processor Operator’s Manual OMT231449 PDF

Description

John Deere Zaxis 210F-3 Processor Operator’s Manual OMT231449 – PDF DOWNLOAD

• Product Number (P/N): OMT231449_24
• Language: English
• Division: Construction
• Series: ZAXIS-3 SERIES
• Product Lines: Processors
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS210F-3

TABLE OF CONTENTS:

John Deere Zaxis 210F-3 Processor Operator’s Manual OMT231449 – PDF DOWNLOAD

Zaxis 210F-3 Processor 1
Introduction 2
Introduction 2
Required Emission-Related Information 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 12
Prevent Fires 13
In Case of Machine Fire 13
Clean Debris From Machine 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 15
Control Pattern 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Operate Machine Safely 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Use Care When Swinging Machine 18
Travel Safely 18
Operate Booms With Care 19
Avoid Power Lines 19
Avoid Backover Accidents 19
Avoid Machine Tip Over 20
Operating On Slopes 20
Add and Operate Attachments Safely 20
Keep the Operator Protective Structure (OPS) in Place 21
Inspect and Maintain Operator Protective Structures and Guards 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Machines Safely 22
Service Cooling System Safely 22
Prevent Acid Burns 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Control Lever Switches 27
Monitor Panel 28
Monitor Panel Functions 29
Front Switch Panel 30
Front Switch Panel Functions 31
Switch Panel 31
Pilot Shutoff Lever 32
Horn Switch 32
Travel Alarm and Travel Alarm Cancel Switch 32
Seat Heater Switch—If Equipped 33
Reversing Cooling Fan Switch—If Equipped 33
Cab Heater and Air Conditioner 34
Selecting Display Between Celsius and Fahrenheit 35
Operating the AM/FM Radio 35
Cab Door Handles 36
Opening Side Windows 36
Secondary Exit 36
Adjusting the Mechanical Suspension Seat 37
Adjusting the Air Suspension Seat—If Equipped 38
Adjusting Pilot Control Lever Console Height 39
Fire Extinguisher 39
Hydraulic Oil Tank Pressure Vent—If Equipped 40
Operation—Operating the Machine 41
Before Starting Work 41
Operator’s Daily Machine Check Before Starting 41
Starting Engine 42
Timer Operation 43
Preset Timer for Heater Start 43
Cold Weather Warm-Up 44
Travel Pedals and Levers 45
Control Levers 45
Control Lever Pattern Operation 47
Operating In Water and Mud 47
Driving Up a Steep or Slippery Slope 47
Lower Boom With Engine Stopped 48
Parking the Machine 49
Loading Machine On Trailer 49
Towing Machine 49
Tiedown Points 50
Machine Recovery 50
Maintenance—Machine 51
Diesel Fuel 51
Low Sulfur Diesel Fuel Conditioner 51
Handling and Storing Diesel Fuel 51
Alternative and Synthetic Lubricants 52
Diesel Engine Oil — Tier 3 and Stage IIIA 52
Diesel Engine Oil and Filter Service Intervals 53
Hydraulic Oil 54
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 56
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 56
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 57
Drain Intervals for Diesel Engine Coolant 58
John Deere COOL-GARD™ II Coolant Extender 58
Supplemental Coolant Additives 58
Operating in Warm Temperature Climates 59
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 59
Testing Diesel Engine Coolant 60
Maintenance—Periodic Maintenance 61
Service Machine at Specified Intervals 61
Check the Hour Meter Regularly 61
Prepare Machine for Maintenance 61
Open Access Doors for Service 61
Open Engine Cover for Service 62
Fuel Tank 62
Periodic Maintenance Record Keeping System 63
Maintenance—As Required 65
Drain Water Separators 65
Clean Fuel Tank Inlet Screen 66
Clean Fuel Suction Screen 66
Drain Fuel Tank Sump 66
Windshield Washer Fluid Level 67
Clean Air Cleaner Dust Valve 67
Clean Air Inlet Screen and Cooling Package 67
Check Track Sag 68
Adjust Track Sag 68
Check Coolant 69
Replace High Pressure Supply Filter 70
Replace Case Drain Filter 70
Maintenance—Every 10 Hours or Daily 71
Lubricate Front End Pin Joints 71
Check Hydraulic Tank Oil Level 72
Check Engine Oil Level 75
Check Coolant Level 75
Maintenance—Every 50 Hours 76
Lubricate Swing Bearing 76
Inspect and Re-Torque Track Hardware 76
Maintenance—Every 250 Hours 77
Check Swing Gear Case Oil Level 77
Drain Hydraulic Tank Sump 78
Check Pump Drive Gear Case Oil Level 79
Clean Primary Air Cleaner Element 80
Check Battery Electrolyte Level and Terminals 81
Check Travel Gear Case Oil Level 83
Inspect and Re-Torque Track Hardware 83
Take Engine Oil Sample 84
Maintenance—Every 500 Hours 85
Lubricate Swing Bearing Gear 85
Change Engine Oil and Replace Filter 86
Replace Fuel Prefilter Element 87
Replace Fuel Main Filter Element 87
Check Air Intake Hoses 87
Clean Cab Fresh Air and Recirculating Air Filters 88
Take Fluid Samples 88
Maintenance—Every 1000 Hours 89
Change Swing Gear Case Oil 89
Replace Hydraulic Oil Tank Oil Filter 89
Replace Pilot Oil Filter 92
Clean the Engine Crankcase Ventilation Tube 94
Change Pump Drive Gear Case Oil 94
Inspect Fan Belt 95
Replace Air Cleaner Elements 96
Replace Air Cleaner Dust Valve 96
Check Coolant 97
Replace Fuel Tank Breather (S N 210278— ) 97
Maintenance—Every 1500 Hours 98
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 98
Maintenance—Every 2000 Hours 101
Check and Adjust Engine Valve Lash 101
Change Travel Gear Case Oil 101
Maintenance—Every 5000 Hours 102
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 102
Replace Hydraulic Cap Breather Element—If Equipped 104
Replace Hydraulic Tank Vent Cap Filter—If Equipped 105
Maintenance—Every 6000 Hours 107
Drain Cooling System 107
Cooling System Fill and Deaeration Procedure 108
Miscellaneous—Machine 109
Inspect and Clean Polycarbonate Windows 109
Check and Adjust Air Conditioner Belt 110
Bleed Fuel System 110
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 111
Do Not Service Control Valves, Cylinders, Pumps, or Motors 111
Precautions for Alternator and Regulator 111
JDLink™ Machine Monitoring System (MMS)—If Equipped 112
Using Booster Batteries—24-Volt System 112
Handling, Checking, and Servicing Batteries Carefully 113
Using Battery Charger 114
Replacing Batteries 115
Adding 12—Volt Accessories 116
Replacing Fuses 116
Fluid Sampling Test Ports—If Equipped 121
Welding On Machine 121
Clean Machine Regularly 121
Check and Clean Windshield Regularly 122
Track Sag General Information 122
Unified Inch Bolt and Screw Torque Values 123
Metric Bolt and Screw Torque Values 124
Miscellaneous—Operational Checkout 125
Operational Checkout 125
Miscellaneous—Troubleshooting 159
Using Troubleshooting Charts 159
Engine 160
Electrical System 163
Front Attachments Electrical Controls 165
Hydraulic System 166
Miscellaneous—Storage 168
Prepare Machine for Storage 168
Monthly Storage Procedure 168
Miscellaneous—Machine Numbers 170
Record Product Identification Number (PIN) 170
Record Engine Serial Number 170
Record Travel Motor Serial Numbers 170
Record Swing Motor Serial Number 171
Record Hydraulic Pump Serial Number 171
Keep Proof of Ownership 171
Keep Machines Secure 172
Miscellaneous—Specifications 173
Zaxis 210F-3 Engine Specifications 173
Zaxis 210F-3 Drain and Refill Capacities 173
Zaxis 210F-3 Processor Machine Specifications 174
Zaxis 210F-3 Processor Working Ranges 176
Zaxis 210F-3 Processor—Lift Capacity, kg (lb) 177
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 22
Section 1-5 25
Section 2-1 27
Section 2-2 41
Section 3-1 51
Section 3-2 61
Section 3-3 65
Section 3-4 71
Section 3-5 76
Section 3-6 77
Section 3-7 85
Section 3-8 89
Section 3-9 98
Section 3-10 101
Section 3-11 102
Section 3-12 107
Section 4-1 109
Section 4-2 125
Section 4-3 159
Section 4-4 168
Section 4-5 170
Section 4-6 173

S.V 04/24