John Deere Zaxis 240F-3 Log Loader Operator’s Manual OMT231459 PDF

Description

John Deere Zaxis 240F-3 Log Loader Operator’s Manual OMT231459 – PDF DOWNLOAD

• Product Number (P/N): OMT231459_24
• Language: English
• Division: Construction
• Series: ZAXIS-3 SERIES
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS240F-3

TABLE OF CONTENTS:

John Deere Zaxis 240F-3 Log Loader Operator’s Manual OMT231459 – PDF DOWNLOAD

Zaxis 240F-3 Log Loader 1
Introduction 2
Introduction 2
Required Emission-Related Information 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 11
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 12
Avoid High-Pressure Oils 12
Beware of Exhaust Fumes 13
Prevent Fires, Clean Debris From Machine 13
In Case of Machine Fire 14
Clean Debris from Machine 14
Prevent Battery Explosions 14
Handle Chemical Products Safely 15
Decommissioning — Proper Recycling and Disposal of Fluids and Components 15
Prepare for Emergencies 16
Control Pattern 16
Safety—Operating Precautions 17
Use Steps and Handholds Correctly 17
Start Only From Operator’s Seat 17
Use and Maintain Seat Belt 17
Prevent Unintended Machine Movement 17
Operate Machine Safely 18
Avoid Work Site Hazards 18
Keep Riders Off Machine 19
Use Care When Swinging Machine 19
Travel Safely 19
Operate Booms With Care 20
Avoid Power Lines 20
Avoid Backover Accidents 20
Avoid Machine Tip Over 21
Operating On Slopes 21
Add and Operate Attachments Safely 21
Keep the Operator Protective Structure (OPS) in Place 22
Inspect and Maintain Operator Protective Structures and Guards 22
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Machines Safely 23
Service Cooling System Safely 24
Prevent Acid Burns 24
Remove Paint Before Welding or Heating 25
Make Welding Repairs Safely 25
Drive Metal Pins Safely 25
Safety—Safety Signs 26
Safety Signs 26
Operation—Operator’s Station 28
Pedals, Levers, and Panels 28
Control Lever Switches—Live Heel Grapple 29
Control Lever Switches—Articulated Grapple With Valve-In-Head 29
Control Lever Switches—Butt-N-Top Grapple 30
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Switch Panel 34
Pilot Shutoff Lever 34
Power Boost Button 34
Travel Alarm and Travel Alarm Cancel Switch 35
Seat Heater Switch—If Equipped 35
Reversing Cooling Fan Switch—If Equipped 35
Cab Heater and Air Conditioner—Side Entry Cab 36
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 37
Cab Heater and Air Conditioner—Rear Entry Cab 37
Operating the AM/FM Radio 38
Side Entry Cab Door Handles 38
Rear Entry Cab Door Handles 39
Opening Side Windows 39
Secondary Exit 39
Adjusting the Mechanical Suspension Seat 41
Adjusting the Air Suspension Seat—If Equipped 42
Adjusting Pilot Control Lever Console Height 43
Fire Extinguisher 43
Hydraulic Oil Tank Pressure Vent—If Equipped 44
Operation—Operating the Machine 45
Before Starting Work 45
Operator’s Daily Machine Check Before Starting 45
Starting Engine 46
Timer Operation 47
Preset Timer for Heater Start 47
Cold Weather Warm-Up 48
Travel Pedals and Levers 49
Control Levers—Live Heel Grapple 49
Control Levers—Articulated Grapple With Valve-In-Head 51
Control Levers—Butt-N-Top Grapple 53
Control Lever Pattern Operation—Live Heel Grapple 55
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 55
Control Lever Pattern Operation-Butt-N-Top Grapple 56
Operating In Water and Mud 56
Driving Up a Steep or Slippery Slope 56
Lower Boom With Engine Stopped 57
Parking the Machine 58
Loading Machine On Trailer 58
Cab Tilting Procedure 59
Towing Machine 60
Tiedown Points 60
Machine Recovery 60
Maintenance—Machine 61
Diesel Fuel 61
Low Sulfur Diesel Fuel Conditioner 61
Handling and Storing Diesel Fuel 62
Alternative and Synthetic Lubricants 62
Diesel Engine Oil — Tier 3 and Stage IIIA 63
Diesel Engine Oil and Filter Service Intervals 64
Hydraulic Oil 65
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 67
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 67
Cab and Riser Tilt Power Pack Oil 67
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 68
Drain Intervals for Diesel Engine Coolant 69
John Deere COOL-GARD™ II Coolant Extender 69
Supplemental Coolant Additives 69
Operating in Warm Temperature Climates 70
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 70
Testing Diesel Engine Coolant 71
Maintenance—Periodic Maintenance 72
Service Machine at Specified Intervals 72
Check the Hour Meter Regularly 72
Prepare Machine for Maintenance 72
Open Access Doors for Service 73
Open Engine Cover for Service 73
Fuel Tank 73
Periodic Maintenance Record Keeping System 74
Maintenance—As Required 77
Drain Water Separators 77
Clean Fuel Tank Inlet Screen 78
Clean Fuel Suction Screen 78
Drain Fuel Tank Sump 78
Windshield Washer Fluid Level 79
Clean Air Cleaner Dust Valve 79
Clean Air Inlet Screen and Cooling Package 79
Check Track Sag 80
Adjust Track Sag 81
Check Coolant 82
Maintenance—Every 10 Hours or Daily 83
Lubricate Front End Pin Joints 83
Check Hydraulic Tank Oil Level 84
Check Engine Oil Level 87
Check Coolant Level 87
Maintenance—Every 50 Hours 88
Lubricate Swing Bearing 88
Inspect and Re-Torque Track Hardware 88
Maintenance—Every 250 Hours 89
Check Swing Gear Case Oil Level 89
Drain Hydraulic Tank Sump 90
Check Pump Drive Gear Case Oil Level 91
Clean Primary Air Cleaner Element 92
Check Battery Electrolyte Level and Terminals 93
Check Travel Gear Case Oil Level 95
Inspect and Re-Torque Track Hardware 95
Take Engine Oil Sample 96
Maintenance—Every 500 Hours 97
Lubricate Swing Bearing Gear 97
Change Engine Oil and Replace Filter 98
Replace Fuel Prefilter Element 99
Replace Fuel Main Filter Element 99
Check Air Intake Hoses 99
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 100
Take Fluid Samples 100
Maintenance—Every 1000 Hours 101
Change Swing Gear Case Oil 101
Replace Hydraulic Oil Tank Oil Filter 101
Replace Pilot Oil Filter 104
Clean the Engine Crankcase Ventilation Tube 106
Change Pump Drive Gear Case Oil 106
Inspect Fan Belt 107
Replace Air Cleaner Elements 108
Replace Air Cleaner Dust Valve 108
Check Coolant 109
Replace Fuel Tank Breather (S N 240073— ) 109
Maintenance—Every 1500 Hours 110
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 110
Maintenance—Every 2000 Hours 113
Check and Adjust Engine Valve Lash 113
Change Travel Gear Case Oil 113
Maintenance—Every 5000 Hours 114
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 114
Replace Hydraulic Cap Breather Element—If Equipped 116
Replace Hydraulic Tank Vent Cap Filter—If Equipped 117
Maintenance—Every 6000 Hours 119
Drain Cooling System 119
Cooling System Fill and Deaeration Procedure 120
Miscellaneous—Machine 121
Inspect and Clean Polycarbonate Windows 121
Check and Adjust Air Conditioner Belt 122
Bleed Fuel System 122
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 123
Do Not Service Control Valves, Cylinders, Pumps, or Motors 123
Precautions for Alternator and Regulator 123
JDLink™ Machine Monitoring System (MMS)—If Equipped 124
Using Booster Batteries—24-Volt System 124
Handling, Checking, and Servicing Batteries Carefully 125
Using Battery Charger 126
Replacing Batteries 127
Adding 12—Volt Accessories 128
Replacing Fuses 128
Fluid Sampling Test Ports—If Equipped 133
Welding On Machine 133
Clean Machine Regularly 134
Check and Clean Windshield Regularly 134
Track Sag General Information 134
Unified Inch Bolt and Screw Torque Values 135
Metric Bolt and Screw Torque Values 136
Miscellaneous—Operational Checkout 137
Operational Checkout 137
Miscellaneous—Troubleshooting 177
Troubleshooting Procedure 177
Engine 178
Electrical System 181
Front Attachments Electrical Controls 183
Hydraulic System 184
Miscellaneous—Storage 186
Prepare Machine for Storage 186
Monthly Storage Procedure 186
Miscellaneous—Machine Numbers 188
Record Product Identification Number (PIN) 188
Record Engine Serial Number 188
Record Travel Motor Serial Numbers 188
Record Swing Motor Serial Number 189
Record Hydraulic Pump Serial Number 189
Keep Proof of Ownership 189
Keep Machines Secure 190
Miscellaneous—Specifications 191
Zaxis 240F-3 Engine Specifications 191
Zaxis 240F-3 Drain and Refill Capacities 191
Zaxis 240F-3 Log Loader Live Heel Grapple Machine Specifications 192
Zaxis 240F-3 Log Loader Valve-in-Head Grapple Machine Specifications 194
Zaxis 240F-3 Log Loader Live Heel Working Ranges 196
Zaxis 240F-3 Log Loader Valve-in-Head Working Ranges 197
Zaxis 240F-3 Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 198
Zaxis 240F-3 Log Loader Valve-In-Head Grapple—Lift Capacity, kg (lb) 199
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 17
Section 1-4 23
Section 1-5 26
Section 2-1 28
Section 2-2 45
Section 3-1 61
Section 3-2 72
Section 3-3 77
Section 3-4 83
Section 3-5 88
Section 3-6 89
Section 3-7 97
Section 3-8 101
Section 3-9 110
Section 3-10 113
Section 3-11 114
Section 3-12 119
Section 4-1 121
Section 4-2 137
Section 4-3 177
Section 4-4 186
Section 4-5 188
Section 4-6 191

S.V 04/24