Jungheinrich DFG/TFG 660–690 Operating Instructions Manual (51139143) – PDF

Description

Jungheinrich DFG/TFG 660–690 Operating Instructions Manual (51139143) – PDF  DOWNLOAD

Description

This is the original Jungheinrich Operating Instructions manual for the DFG/TFG 660–690 series, including DFG/TFG S80 and S90 models. It’s built for real-world daily use: safe operation, correct load handling, control functions, fueling procedures, troubleshooting, and maintenance routines—ideal for fleet owners, warehouses, and operators who want the truck running safely and reliably.

✅ What this manual helps you do

• Operate the forklift safely with proper workplace and load-handling rules

• Understand truck design, capacities, identification plates, and stability basics

• Perform correct transport & commissioning (including crane lifting and securing)

• Fuel properly (diesel and LPG) with safety guidance and indicator operation

• Use controls, including multifunction display and different control systems

• Handle loads, forks, lift system, and integrated/optional attachments correctly

• Diagnose common issues with practical troubleshooting sections

• Follow scheduled servicing with maintenance checklists and lubrication charts

• Carry out safe maintenance practices, inspections, and decommissioning steps

🗂️ Table of Contents

A — Correct Use and Application

• General

• Correct application

• Approved application conditions

• Proprietor responsibilities

• Adding attachments and/or accessories

B — Truck Description

• Application

• Truck models and rated capacity

• Assemblies and functional description (overview + function)

• Technical specifications

  • Performance data

  • Dimensions

  • Weights

  • Mast versions

  • Tyre type

  • Engine data

  • EN norms

  • Conditions of use

  • Electrical requirements

• Identification points and data plates

  • Data plate

  • Truck capacity plate

  • Attachment capacity plate

  • Jack attachment point

• Stability

C — Transport and Commissioning

• Transport

• Truck laden (centre of gravity)

• Lifting the truck by crane

• Loading with another industrial truck

• Securing the truck during transport

• Using the truck for the first time

D — Fuelling the Truck

• General + safety regulations (diesel fuel & LPG)

• LPG system relief valve

• Adding diesel (fuelling + fuel containers)

• LPG containers (bottles / liquid gas tank)

• Fuel level indicator (display unit)

E — Operation

• Safety regulations for forklift operation

• Displays and controls

  • Multi-task switch

  • SOLO-PILOT

  • MULTI-PILOT

  • Controls

  • Multifunction display + operation

• Dashboard (with/without air conditioning / automatic air conditioning)

• Heater, fan, air conditioning system

• Preparing the truck for operation (daily checks, entry/exit, seat setup, seat belt)

• Industrial truck operation

  • Parking securely / emergency disconnect

  • Travel / steering / brakes

  • Fork adjustment & fork replacement

  • Lifting, transporting and depositing loads

  • Lift mechanism and integrated attachments

  • Safety instructions for additional attachments

  • Operating additional attachments (SOLO-PILOT / Multi Pilot)

  • Fitting additional attachments

• Towing trailers

• Optional equipment (sliding windows, emergency exit, seat heater, display settings, fire extinguisher, coupling)

• Troubleshooting (incl. automatic emergency brake + operating without drive system)

F — Industrial Truck Maintenance

• Operational safety and environmental protection

• Maintenance safety regulations

• Servicing and inspection

• Maintenance checklist (DFG / TFG / options)

• Lubricants and lubrication schedule (consumables + coolant spec)

• Maintenance and repairs

  • Preparing for maintenance

  • Service panel / tilting cab

  • Wheel attachments

  • Hydraulic system

  • Engine maintenance

  • Transmission oil level

  • Other maintenance work

  • Electrical fuses

  • Starter battery

  • Exhaust system

  • Seat belt maintenance

  • Restoring to service after maintenance

• Decommissioning & restoring to service

• Safety tests at intervals / after incidents

• Final de-commissioning & disposal

• Human vibration measurement

📌 File Details

Run your forklift safer and smarter—this official Jungheinrich operator + maintenance manual gives you the correct procedures, checklists, and operating guidance in one place. Buy now for instant download and keep your DFG/TFG 660–690 working reliably.