Jungheinrich Forklift DFG 425s DFG 430s DFG 435s TFG EJC 212 EJC 214 EJC 216 EJC 220 EJC 212z EJC 214zEJC 216z EJC 220z EJC 212b EJC 214b EJC 216b EJC 220b Operating instructions Manual 51731458

Description

Jungheinrich Forklift DFG 425s DFG 430s DFG 435s TFG EJC 212 EJC 214 EJC 216 EJC 220 EJC 212z EJC 214zEJC 216z EJC 220z EJC 212b EJC 214b EJC 216b EJC 220b Operating instructions Manual 51731458

FILE DETAILS:

Jungheinrich Forklift DFG 425s DFG 430s DFG 435s TFG EJC 212 EJC 214 EJC 216 EJC 220 EJC 212z EJC 214zEJC 216z EJC 220z EJC 212b EJC 214b EJC 216b EJC 220b Operating instructions Manual 51731458 – PDF DOWNLOAD

Language : English
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Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG 425s DFG 430s DFG 435s TFG EJC 212 EJC 214 EJC 216 EJC 220 EJC 212z EJC 214zEJC 216z EJC 220z EJC 212b EJC 214b EJC 216b EJC 220b Operating instructions Manual 51731458 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG 425s DFG 430s DFG 435s TFG EJC 212 EJC 214 EJC 216 EJC 220 EJC 212z EJC 214zEJC 216z EJC 220z EJC 212b EJC 214b EJC 216b EJC 220b Operating instructions Manual 51731458 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
2 1 Lifting Passengers 12
3 Approved application conditions 13
3 1 Internal Operation Combined with Brief External or Cold Store
Operation ( •) 14
3 2 Internal Operation in Cold Stores with Cold Store Equipment (0) 14
4 Proprietor responsibilities 15
5 Adding attachments and/or optional equipment 15
6 Removal of components 15
B Truck Description 17
1 Application 17
2 Truck models and rated capacity 17
3 Travel direction definition 18
4 Assemblies and Functional Description 19
4 1 Assembly Overview 19
4 2 Functional Description 25
4 3 Protective and safety equipment 28
5 Technical Specifications 30
5 1 Dimensions 31
5 2 Performance data 40
5 3 Gradeability 42
5 4 Weights 43
5 5 Tyre type 44
5 6 EN norms 45
5 7 Power supply of on-board charger (0) 45
5 8 Conditions of use 46
5 9 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 47
5 10 Electrical requirements 48
6 Identification Points and Data Plates 49
6 1 Indication Points 50
6 2 Data plate 53
6 3 Capacity plate 54
6 4 Capacity Plate for Stacking and Transport Operations 57
6 5 Capacity Plate for Stacking, Transport and Double-Deck Operations 58
6 6 Wind loads 59
C Transport and Commissioning 61
1 Lifting by crane 61
2 Transport 63
3 Using the Truck for the First Time 64
2 General safety regulations for batteries 68
3 Charge Status Indicator 68
4 Lead-acid battery 69
4 1 Safety instructions for handling lead-acid batteries 69
4 2 Battery types 71
4 3 Exposing the battery 77
4 4 Battery removal and installation 78
4 5 Charging the battery 83
5 Lithium-Ion Batteries 89
5 1 Notes on lithium-ion batteries 89
5 2 Safety regulations for handling lithium-ion batteries 90
5 3 Lithium-ion battery data plate 95
5 4 Usage and ambient conditions 97
5 5 Technical Data 98
5 6 Battery charge status 99
5 7 Battery types 100
5 8 Battery removal and installation 101
5 9 Exposing the battery 102
5 10 Charging the battery 103
E Operation 107
1 Safety Regulations for the Operation of Forklift Trucks 107
2 Displays and controls 109
2 1 Available display elements and controls 111
3 Preparing the Truck for Operation 115
3 1 Initial commissioning of the keyless access systems (0) 115
3 2 Checks and Operations to Be Performed Before Starting Daily Work 115
3 3 Preparing the truck for operation 116
3 4 Checks and operations to be carried out when the truck is operational 117
3 5 Parking the truck securely 118
4 Industrial Truck Operation 120
4 1 Safety regulations for truck operation 120
4 2 Emergency Disconnect 125
4 3 Automatic braking 127
4 4 Travel 128
4 5 Steering 132
4 6 Brakes 133
4 7 Raising or Lowering the Load Handler 135
4 8 Lifting, transporting and depositing loads 142
4 9 Use as a Lift Work Table 153
5 Troubleshooting 155
5 1 Truck does not start 156
5 2 Load cannot be lifted 158
6 Operating the truck without its own drive system 159
6 1 Drive Wheel Brake Assembly and Disassembly 159
6 2 Emergency feature of the electric steering (0) 161
7 Load handler emergency lowering 162
1 3 6-inch display 167
1 4 Information field 169
1 5 Function Symbols 170
1 6 Display symbols 173
1 7 Using the Display: 177
2 Auxiliary functions 182
2 1 positionCONTROL (0) 182
2 2 operationCONTROL (0) 187
2 3 Transmitter (0) 190
2 4 Lift Limit (0) 191
2 5 Overload Display ( 0) 192
3 Keyless Access System 193
3 1 General Information about the Use of Keyless Access Systems 194
3 2 Commissioning the Keypad and the Transponder Reader 194
3 3 Using the Keypad 197
3 4 Operating the transponder reader 202
3 5 ISM access module (0) 206
4 Floor Spot 207
G Industrial Truck Maintenance 209
1 Spare Parts 209
2 Operational Safety and Environmental Protection 210
3 Maintenance Safety Regulations 211
3 1 Welding 211
3 2 Working on the electrical system 212
3 3 Consumables and used parts 212
3 4 Wheels 212
3 5 Hydraulic system 213
3 6 Lift Chains 214
4 Lubricants and Lubrication Schedule 215
4 1 Handling consumables safely 215
4 2 Lubrication Schedule 217
5 Maintenance and repairs 221
5 1 Preparing the truck for maintenance and repairs 221
5 2 Front cover disassembly 222
5 3 Placing the Options Bracket in the Maintenance Position 223
5 4 Lifting and jacking up the truck safely 224
5 5 Cleaning 225
5 6 Checking the hydraulic oil level 227
5 7 Check wheel attachment and wear 229
5 8 Checking electrical fuses 231
5 9 Restoring the truck to service after maintenance and repairs 232
6 Decommissioning the Industrial Truck 233
6 1 Prior to decommissioning 233
6 2 Restoring the truck to service after decommissioning 234
6 3 Action to be taken during decommissioning 235
7 Safety tests to be performed at intervals and after unusual incidents 236
8 Final de-commissioning, disposal 236
cc 9 Human vibration measurement 236
H Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 237
1 Maintenance Contents EJC/B 210/212/214/216/220 238
1 1 Owner 238
1 2 Customer Service 242
2 Maintenance Contents EJCz 210/212/214/216/220 250
2 1 Owner 250
2 2 Customer Service 254

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