Jungheinrich Forklift DFG 540s DFG 545s DFG 550s TFG 540s TFG 545s TFG 550s Operating Instructions Manual 51195781 – PDF DOWNLOAD

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Jungheinrich Forklift DFG 540s DFG 545s DFG 550s TFG 540s TFG 545s TFG 550s Operating Instructions Manual 51195781 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift DFG 540s DFG 545s DFG 550s TFG 540s TFG 545s TFG 550s Operating Instructions Manual 51195781 – PDF DOWNLOAD

Language : English
Pages : 238
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG 540s DFG 545s DFG 550s TFG 540s TFG 545s TFG 550s Operating Instructions Manual 51195781 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG 540s DFG 545s DFG 550s TFG 540s TFG 545s TFG 550s Operating Instructions Manual 51195781 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 27
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical requirements 30
4 Identification points and data plates 31
4 1 Data plate 33
4 2 Truck capacity plate 34
4 3 Attachment capacity plate 35
5 Stability 35
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 39
3 Securing the truck during transport 40
4 Using the Truck for the First Time 41
D Fuelling the Truck 43
1 General 43
1 1 Safety regulations for handling diesel fuel and LPG 43
1 2 LPG system relief valve 45
2 Adding diesel 46
2 1 Fuelling 46
2 2 Fuelling with fuel containers 48
3 LPG containers 49
3 1 LPG bottles 49
3 2 Liquid gas tank 54
4 Fuel level indicator 55
4 1 Display unit 55
4 2 Level indicator for LPG bottles (o) 55
E Operation 57
1 Safety Regulations for the Operation of the Forklift Truck 57
2 Displays and Controls 59
2 1 Control panel with display unit 62
2 2 Control panel buttons 65
2 3 Display 68
3 Preparing the Truck for Operation 69
3 1 Checks and operations to be performed before starting daily operation 69
3 2 Entry and exit 71
3 3 Trucks with reduced headroom (o) 71
3 4 Setting up the operator position 72
3 5 Seat Belt 77
4 Industrial Truck Operation 78
4 1 Safety regulations for truck operation 78
4 2 Preparing the truck for operation 81
4 3 Starting procedure for the DFG 82
4 4 Starting procedure for the TFG 83
4 5 Parking the truck securely 84
4 6 Emergency Disconnect 85
4 7 Travel 86
4 8 Steering 88
4 9 Brakes 88
4 10 Setting the time 92
4 11 Adjusting the forks 93
4 12 Replacing the forks 94
4 13 Lifting, transporting and depositing loads 95
4 14 Operating the lift mechanism and integrated attachments 97
4 15 Safety instructions for operating additional attachments 103
4 16 Operating additional attachments for the SOLO-PILOT 106
4 17 Operating additional attachments for the Multi Pilot 108
4 18 Fitting additional attachments 110
5 Towing trailers 113
6 Optional equipment 115
6 1 Keypad (CanCode) (o) 115
6 2 Assistance systems 133
9
6 3 Steel cab 135
6 4 Sliding windows 135
6 5 Gate 136
6 6 Panel door 138
6 7 Operator position extension 138
6 8 Heating and air conditioning system 139
ing / backrest extension 142
6 10 Removable load backrest 143
6 11 Lift cutout override 143
6 12 Sideshifter centre position 144
6 13 Fire extinguisher 144
6 14 Tilt angle display 145
6 15 Rockinger coupling with hand lever or remote control 146
6 16 Camera system 147
6 17 Optional equipment for working in dusty environments 148
6 18 Roof window wiper 148
149
7 Troubleshooting 150
7 1 Troubleshooting 150
7 2 Operating the truck without its own drive system 155
F Industrial Truck Maintenance 161
1 Operational Safety and Environmental Protection 161
2 Maintenance Safety Regulations 162
2 1 Working on the electrical system 163
2 2 Consumables and used parts 163
2 3 Wheels 163
2 4 Lift Chains 164
2 5 Hydraulic system 164
2 6 Working in the vicinity of the engine 165
3 Lubricants and Lubrication Schedule 166
3 1 Handling consumables safely 166
3 2 Lubrication Schedule 168
3 3 Consumables 169
4 Maintenance and repairs 171
4 1 Preparing the truck for maintenance and repairs 171
4 2 Lifting and jacking up the truck safely 172
4 3 Opening the rear panel 173
4 4 Unlocking the engine bonnet 173
4 5 Opening the engine cover 175
4 6 Replacing wheels 177
4 7 Checking the wheel attachments 179
4 8 Hydraulic system 180
4 9 Engine maintenance 183
4 10 Checking electrical fuses 197
4 11 Cleaning 203
4 12 Starter battery 205
4 13 Exhaust system 206
4 14 Restoring the truck to service after maintenance and repairs 207
5 Decommissioning the industrial truck 208
5 1 Prior to decommissioning 209
5 2 During decommissioning 209
5 3 Restoring the truck to service after decommissioning 210
6 Safety tests to be performed at intervals and after unusual incidents 211
7 Final de-commissioning, disposal 212
8 Human vibration measurement 212
9 Servicing and Inspection 213
10 Maintenance checklist DFG 214
10 1 Operating company 214
10 2 Customer service 217
11 Maintenance checklist TFG 225
11 1 Operating company 225
11 2 Customer service 228

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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