Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFG S50s TFG S50s Operating Instructions Manual 51486440 – PDF DOWNLOAD

Description

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFG S50s TFG S50s Operating Instructions Manual 51486440 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFG S50s TFG S50s Operating Instructions Manual 51486440 – PDF DOWNLOAD

Language : English
Pages : 303
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFG S50s TFG S50s Operating Instructions Manual 51486440 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFG S50s TFG S50s Operating Instructions Manual 51486440 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 21
3 2 Dimensions 23
3 3 Weights 25
3 4 Mast versions 26
3 5 Tyre type 30
3 6 Engine Data 30
3 7 EN norms 31
3 8 Conditions of use 32
3 9 Electrical Requirements 32
4 Identification Points and Data Plates 33
4 1 Data plate 35
4 2 Truck capacity plate 36
4 3 Attachment capacity plate 38
5 Stability 40
5 1 Wind loads 40
C Transport and Commissioning 41
1 Transport 41
2 Truck laden 41
2 1 Centre of gravity of the truck 41
2 2 Lifting the truck by crane 42
2 3 Loading with another industrial truck 44
3 Securing the truck during transport 45
4 Using the Truck for the First Time 46
D Fuelling the Truck 4 7
1 General 47
1 1 Safety regulations for handling diesel fuel and LPG 47
1 2 LPG system relief valve 49
z UJ 2 Adding diesel 50
C l 0 2 1 Fuelling 50
3 LPG containers 52
3 1 LPG bottles 52
3 2 LPG tank ( ) 57
4 Fuel Level Indicator 58
4 1 Display unit 58
4 2 Level indicator for LPG bottles ( ) 58
E Operation 59
1 Safety Regulations for the Operation of Forklift Trucks 59
2 Displays and Controls 61
2 1 Controls 61
2 2 Pilots 63
2 3 Function symbols for the Pilots 64
2 4 Control panel buttons 66
2 5 Control panel with display unit 71
2 6 Symbols in the display 72
2 7 Button allocation of the display 75
2 8 Operating Programs 77
2 9 Hourmeter 77
2 10 Instrument panel switches ( ) 78
3 Preparing the Truck for Operation 80
3 1 Checks and Operations to Be Performed Before Starting Daily Work 80
3 2 Entry and exit 83
3 3 Trucks with reduced headroom ( ) 84
3 4 Setting up the operator position 85
3 5 Seat Belt 92
3 6 Setting the time 94
4 Industrial Truck Operation 95
4 1 Safety regulations for truck operation 95
4 2 Preparing the truck for operation 99
4 3 Starting procedure for the DFG 100
4 4 Starting procedure for the TFG 101
4 5 Parking the truck securely 102
4 6 Emergency Disconnect 103
4 7 Travel 104
4 8 Steering 108
4 9 Brakes 109
4 10 Adjusting the forks 113
4 11 Replacing the forks 114
4 12 Lifting, transporting and depositing loads 115
4 13 Operating the Lift Mechanism and Integrated Attachments 118
4 14 Safety instructions for operating additional attachments 128
4 15 Operating additional attachments for the SOLO-PILOT 132
4 16 Operating additional attachments for the Multi Pilot 134
4 17 Operating additional Attachments for Duo-Pilot 136
4 18 Fitting additional attachments 138
4 19 Particle Filter (DFG) 141
5 Towing trailers 146
6 Optional equipment 148
6 1 Keyless Access System 148
Keyless access system – keypad 157
Keyless access system – transponder reader 162
Assistance systems 167
Tilt angle display 169
Steel cab 170
Split Door 171
Sliding windows 173
Gate 173
Panel door 175
Door Monitoring 176
Operator position extension 176
Heating and air conditioning system 177
USB charger module in armrest 180
Load Weighing 180
Operating hydraulics cutout 180
Lift cutout override 180
Fork Tilt Horizontal 181
Sideshifter Centre Position 182
Control layout “N” 183
Operating the Auxiliary Hydraulics without Pressing the Acknowledgement
Key 185
Special control layout 189
Load Damping 194
Removable load backrest 196
Fire extinguisher 196
Rockinger coupling with hand lever or remote control 198
Trailer Coupling with Electrical Socket (12V) 199
Camera system 200
Optional equipment for working in dusty environments 202
Floor-Spot 203
Horn Button on Overhead Guard 205
StVZO road traffic regulations equipment 206
Truck Terminal 207
Troubleshooting 211
Troubleshooting 211
Starting aid 216
Operating the truck without its own drive system 217
Industrial Truck Maintenance 223
Operational Safety and Environmental Protection 223
Maintenance Safety Regulations 224
Working on the electrical system 224
Consumables and used parts 224
Wheels 225
Lift Chains 225
Hydraulic system 226
Working in the vicinity of the engine 227
Lubricants and Lubrication Schedule 228
Handling consumables safely 228
Lubrication Schedule 230
Consumables 231
Maintenance and repairs 233
Preparing the truck for maintenance and repairs 233
4 2 Lifting and jacking up the truck safely 234
4 3 Opening the rear panel 235
4 4 Unlocking the engine bonnet 236
4 5 Opening the Engine Cover 237
4 6 Replacing wheels 239
4 7 Checking the Wheel Mounting 241
4 8 Hydraulic system 242
4 9 Cooling system 245
4 10 Engine maintenance 248
4 11 Heating and air conditioning system ( ) 257
4 12 Adding window washer system fluid 257
4 13 Checking electrical fuses 258
4 14 Cleaning 263
4 15 Starter battery 265
4 16 Exhaust system 266
4 17 Restoring the truck to service after maintenance and repairs 266
5 Decommissioning the Industrial Truck 267
5 1 Prior to decommissioning 268
5 2 During decommissioning 268
5 3 Restoring the truck to service after decommissioning 268
6 Safety tests to be performed at intervals and after unusual incidents 269
7 Final de-commissioning, disposal 269
8 Human vibration measurement 269
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 271
1 Maintenance Contents DFG 540s/545s/550s/S50s 272
1 1 Owner 272
1 2 Customer Service 276
2 Maintenance Contents TFG 540s/545s/550s/S50s 288
2 1 Owner 288
2 2 Customer Service 292

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M