Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFGS50s TFGS50s Operation & Maintenance Manual 51356018 – PDF DOWNLOAD

Description

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFGS50s TFGS50s Operation & Maintenance Manual 51356018 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFGS50s TFGS50s Operation & Maintenance Manual 51356018 – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFGS50s TFGS50s Operation & Maintenance Manual 51356018 – PDF DOWNLOAD

DFG / TFG 540s – S50s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
• We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG 540s TFG 540s DFG 545s TFG 545s DFG 550s TFG 550s DFGS50s TFGS50s Operation & Maintenance Manual 51356018 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 27
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical Requirements 30
4 Identification Points and Data Plates 31
4 1 Data plate 33
4 2 Truck capacity plate 34
4 3 Attachment capacity plate 36
5 Stability 36
5 1 Wind loads 36
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 39
3 Securing the truck during transport 40
4 Using the Truck for the First Time 41
8
D Fuelling the Truck 43
1 General 43
1 1 Safety regulations for handling diesel fuel and LPG 43
1 2 LPG system relief valve 45
2 Adding diesel 46
2 1 Fuelling 46
2 2 Fuelling with fuel containers 47
3 LPG containers 48
3 1 LPG bottles 48
3 2 LPG tank (o) 53
4 Fuel level indicator 54
4 1 Display unit 54
4 2 Level indicator for LPG bottles (o) 54
E Operation 55
1 Safety Regulations for the Operation of the Forklift Truck 55
2 Displays and Controls 57
2 1 Controls 57
2 2 Pilots 59
2 3 Control panel with display unit 60
2 4 Button allocation of the display 61
2 5 Symbols in the display 62
2 6 Armrest Control Panel Switch 65
2 7 Operating Programs 67
3 Preparing the Truck for Operation 68
3 1 Checks and Operations to Be Performed Before Starting Daily Work 68
3 2 Entry and exit 70
3 3 Trucks with reduced headroom (o) 70
3 4 Setting up the operator position 71
3 5 Seat Belt 78
4 Industrial Truck Operation 79
4 1 Safety regulations for truck operation 79
4 2 Preparing the truck for operation 82
4 3 Starting procedure for the DFG 83
4 4 Starting procedure for the TFG 84
4 5 Parking the truck securely 85
4 6 Emergency Disconnect 86
4 7 Single pedal 87
4 8 Steering 90
4 9 Brakes 91
4 10 Setting the Time 95
4 11 Adjusting the forks 96
4 12 Replacing the forks 97
4 13 Lifting, transporting and depositing loads 98
4 14 Operating the Lift Mechanism and Integrated Attachments 100
4 15 Safety instructions for operating additional attachments 110
4 16 Operating additional attachments for the SOLO-PILOT 113
4 17 Operating additional attachments for the Multi Pilot 115
4 18 Operating additional Attachments for Duo-Pilot 117
9
4 19 Fitting additional attachments 119
5 Towing trailers 121
6 Optional equipment 123
6 1 Keyless Access System 123
6 2 General Information on Using the Display Unit 124
6 3 Commissioning the Keypad and the Transponder Reader 124
6 4 Using the Display: 127
6 5 Using the Keypad 131
6 6 Using the Transponder Reader 135
6 7 Assistance systems 139
6 8 Steel cab 141
6 9 Split Door 142
6 10 Sliding windows 144
6 11 Gate 144
6 12 Panel door 146
6 13 Operator position extension 146
6 14 Heating and air conditioning system 147
6 15 USB Charger Module in Armrest 150
6 16 Auxiliary Functions on the Armrest 151
6 17 Operating hydraulics cutout 153
6 18 Load Weighing 153
6 19 Lift cutout override 153
6 20 Fork Tilt Horizontal 154
6 21 Sideshifter Centre Position 154
6 22 Control layout “N” 155
6 23 Operating the Auxiliary Hydraulics without Pressing the Acknowledgement
Key 157
6 24 Load Damping 161
6 25 Removable load backrest 163
6 26 Fire extinguisher 163
6 27 Rockinger coupling with hand lever or remote control 165
6 29 Camera system 167
6 30 Optional equipment for working in dusty environments 169
6 31 Roof window wiper 170
6 32 Floor spot 171
6 33 Horn Button on Overhead Guard 172
6 34 Travel Direction Switch on Steering Column 173
7 Troubleshooting 175
7 1 Troubleshooting 175
7 2 Operating the truck without its own drive system 179
F Industrial Truck Maintenance 185
1 Operational Safety and Environmental Protection 185
2 Maintenance Safety Regulations 186
2 1 Working on the electrical system 187
2 2 Consumables and used parts 187
2 3 Wheels 187
2 4 Lift Chains 188
2 5 Hydraulic system 188
2 6 Working in the vicinity of the engine 189
3 Lubricants and Lubrication Schedule 190
10
3 1 Handling consumables safely 190
3 2 Lubrication Schedule 192
3 3 Consumables 193
4 Maintenance and repairs 195
4 1 Preparing the truck for maintenance and repairs 195
4 2 Lifting and jacking up the truck safely 196
4 3 Opening the rear panel 197
4 4 Unlocking the engine bonnet 197
4 5 Opening the engine cover 199
4 6 Replacing wheels 202
4 7 Checking the Wheel Mounting 204
4 8 Hydraulic system 205
4 9 Engine maintenance 208
4 10 Checking electrical fuses 222
4 11 Cleaning 228
4 12 Starter battery 230
4 13 Exhaust system 231
4 14 Restoring the truck to service after maintenance and repairs 232
5 Decommissioning the Industrial Truck 233
5 1 Prior to decommissioning 234
5 2 During decommissioning 234
5 3 Restoring the truck to service after decommissioning 235
6 Safety tests to be performed at intervals and after unusual incidents 236
7 Final de-commissioning, disposal 237
8 Human vibration measurement 237
9 Servicing and Inspection 238
10 Maintenance checklist DFG 239
10 1 Operating Company 239
10 2 Customer Service 242
11 Maintenance checklist TFG 250
11 1 Operating Company 250
11 2 Customer Service 254

Contact us: [email protected]

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.M