Jungheinrich Forklift DFG TFG 425s – 435s Operating instructions Manual 51209061 – PDF DOWNLOAD

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Jungheinrich Forklift DFG TFG 425s – 435s Operating instructions Manual 51209061 – PDF DOWNLOAD

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Jungheinrich Forklift DFG TFG 425s – 435s Operating instructions Manual 51209061 – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift DFG TFG 425s – 435s Operating instructions Manual 51209061 – PDF DOWNLOAD

DFG 425s
DFG 430s
DFG 435s
TFG 425s
TFG 430s
TFG 435s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously. The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift DFG TFG 425s – 435s Operating instructions Manual 51209061 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 25
3 5 Tyre type 27
3 6 Engine Data 27
3 7 EN norms 28
3 8 Conditions of use 28
3 9 Electrical requirements 29
4 Identification points and data plates 30
4 1 Data plate 32
4 2 Truck capacity plate 33
4 3 Attachment capacity plate 34
5 Stability 34
C Transport and Commissioning 35
1 Transport 35
2 Loading the Truck 35
2 1 Centre of gravity of the truck 35
2 2 Lifting the truck by crane 36
2 3 Loading with another industrial truck 37
3 Securing the truck during transport 38
4 Using the Truck for the First Time 39
D Fuelling the Truck 41
1 General 41
1 1 Safety regulations for handling diesel fuel and LPG 41
1 2 LPG system relief valve 43
2 Adding diesel 44
2 1 Fuelling 44
2 2 Fuelling with fuel containers 46
3 LPG containers 47
3 1 LPG bottles 47
3 2 Liquid gas tank 50
4 Fuel level indicator 51
4 1 Display unit 51
4 2 Level indicator for LPG bottles (o) 51
E Operation 53
1 Safety Regulations for the Operation of the Forklift Truck 53
2 Displays and Controls 55
2 1 Control panel with display unit 58
2 2 Control panel buttons 61
2 3 Display 64
3 Preparing the Truck for Operation 65
3 1 Checks and operations to be performed before starting daily operation 65
3 2 Entry and exit 67
3 3 Trucks with reduced headroom (o) 67
3 4 Setting up the operator position 68
3 5 Seat Belt 73
4 Industrial Truck Operation 74
4 1 Safety regulations for truck operation 74
4 2 Preparing the truck for operation 76
4 3 Starting procedure for the DFG 77
4 4 Starting procedure for the TFG 78
4 5 Parking the truck securely 79
4 6 Emergency Disconnect 80
4 7 Travel 81
4 8 Steering 83
4 9 Brakes 83
4 10 Setting the time 87
4 11 Adjusting the forks 88
4 12 Replacing the forks 89
4 13 Lifting, transporting and depositing loads 90
4 14 Operating the lift mechanism and integrated attachments 92
4 15 Safety instructions for operating additional attachments 98
4 16 Operating additional attachments for the SOLO-PILOT 101
4 17 Operating additional attachments for the MULTI-PILOT 103
4 18 Fitting additional attachments 105
5 Towing trailers 108
6 Optional equipment 110
6 1 Keypad (CanCode) (o) 110
6 2 Assistance systems 129
6 3 Steel cab 131
6 4 Sliding windows 131
6 5 Gate 132
6 6 Panel door 133
6 7 Operator position extension 133
6 8 Heating and air conditioning system 134
6 9 Driver’s seat heating / backrest extension 137
6 10 Removable load backrest 138
6 11 Lift cutout override 138
6 12 Sideshifter centre position 139
6 13 Fire extinguisher 139
6 14 Tilt angle display 139
6 15 Rockinger coupling with hand lever or remote control 140
6 16 Camera system 141
6 17 Optional equipment for working in dusty environments 142
6 18 Roof window wiper 142
6 19 Control layout “N” 143
7 Troubleshooting 144
7 1 Troubleshooting 144
7 2 Operating the truck without its own drive system 149
F Industrial Truck Maintenance 153
1 Operational Safety and Environmental Protection 153
2 Maintenance Safety Regulations 154
2 1 Working on the electrical system 155
2 2 Consumables and used parts 155
2 3 Wheels 155
2 4 Lift Chains 156
2 5 Hydraulic system 156
2 6 Working in the vicinity of the engine 157
3 Lubricants and Lubrication Schedule 158
3 1 Handling consumables safely 158
3 2 Lubrication Schedule 160
3 3 Consumables 161
4 Maintenance and repairs 163
4 1 Preparing the truck for maintenance and repairs 163
4 2 Lifting and jacking up the truck safely 164
4 3 Opening the rear panel 164
4 4 Unlocking the engine bonnet 165
4 5 Opening the engine cover 166
4 6 Replacing wheels 168
4 7 Checking the wheel attachments 170
4 8 Hydraulic system 171
4 9 Engine maintenance 174
4 10 Checking electrical fuses 188
4 11 Cleaning 194
4 12 Starter battery 196
4 13 Exhaust system 197
4 14 Restoring the truck to service after maintenance and repairs 198
5 Decommissioning the industrial truck 199
5 1 Prior to decommissioning 200
5 2 During decommissioning 200
5 3 Restoring the truck to service after decommissioning 201
6 Safety tests to be performed at intervals and after unusual incidents 202
7 Final de-commissioning, disposal 203
8 Human vibration measurement 203
9 Servicing and Inspection 204
10 Maintenance checklist DFG 205
10 1 Operating company 205
10 2 Customer service 208
11 Maintenance checklist TFG 217
11 1 Operating company 217
11 2 Customer service 220

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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