Jungheinrich Forklift EFG 425-430 Operating Instructions Manual 51247108 – PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 425-430 Operating Instructions Manual 51247108 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 425-430 Operating Instructions Manual 51247108 – PDF DOWNLOAD

Language : English
Pages : 197
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 425-430 Operating Instructions Manual 51247108 – PDF DOWNLOAD

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide the knowledge necessary for the safe operation of the mobile elevating work platform (MEWP).
• The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.
• The operating instructions describe different truck versions. When operating and carrying out maintenance on the truck, make sure that the related description applies to your truck type.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment.
• No guarantee of particular features of the equipment should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EFG 425-430 Operating Instructions Manual 51247108 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 19
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 25
3 4 Mast versions 26
3 5 Tyre type 28
3 6 Engine Data 28
3 7 EN norms 29
3 8 Electromagnetic compatibility (EMC) 30
3 9 Conditions of use 31
3 10 Electrical requirements 31
4 Identification points and data plates 32
4 1 Indication Points 32
4 2 Data plate 34
4 3 Truck capacity plate 35
4 4 Attachment capacity plate 36
5 Stability 36
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 40
3 Securing the truck during transport 41
4 Using the Truck for the First Time 43
04 13 EN
8
D Battery – Servicing, Recharging, Replacement 45
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 45
1 1 General notes on handling batteries 47
2 Battery types 48
2 1 Battery dimensions 48
3 Exposing the battery 49
4 Charging the battery 50
4 1 Charging the battery with a stationary charger 51
5 Battery removal and installation 52
5 1 Removal and installation using an EJE pallet truck with Snapfit battery
holder (o) 53
5 2 Removal and installation using a roller conveyor (o) 58
5 3 Removal and installation for service using a hand pallet truck with Snapfit
(o) 59
5 4 Removal and installation for service using a (hand) pallet truck without
Snapfit 61
E Operation 63
1 Safety Regulations for the Operation of the Forklift Truck 63
2 Displays and Controls 65
2 1 Control panel with display unit (o) 69
2 2 Armrest control panel switch (o) 73
2 3 Side compartment control panel switch (o) 73
2 4 Display 74
2 5 Display (o) 77
3 Preparing the Truck for Operation 80
3 1 Checks and operations to be performed before starting daily operation 80
3 2 Entry and exit 83
3 3 Trucks with reduced headroom (o) 83
3 4 Setting up the operator position 84
3 5 Seat Belt 88
4 Industrial Truck Operation 90
4 1 Safety regulations for truck operation 90
4 2 Preparing the truck for operation 93
4 3 Setting the time 94
4 4 Parking the truck securely 95
4 5 Emergency Disconnect 96
4 6 Travel 97
4 7 Steering 99
4 8 Brakes 100
4 9 Adjusting the forks 105
4 10 Replacing the forks 106
4 11 Lifting, transporting and depositing loads 107
4 12 Operating the lift mechanism and integrated attachments 109
4 13 Safety instructions for operating additional attachments 116
4 14 Operating additional attachments for the SOLO-PILOT 120
4 15 Operating additional attachments for the Multi Pilot 122
4 16 Fitting additional attachments 124
5 Towing trailers 126
04 13 EN
9
6 Optional equipment 128
6 1 CanCode keypad 128
6 2 Assistance systems 132
6 3 Steel cab 134
6 4 Sliding windows 135
6 5 Automatic / mechanical folding gate 136
6 6 Panel door 137
6 7 Operator position extension 137
138
6 9 Heating 139
6 10 Removable load backrest 140
6 11 Lift cutout override 141
6 12 Fire extinguisher 142
6 13 Tilt angle display 142
6 14 Rockinger coupling with hand lever or remote control 143
6 15 Camera system 144
145
7 Troubleshooting 146
7 1 Troubleshooting 146
7 2 Operating the truck without its own drive system 148
7 3 Emergency lowering 151
F Industrial Truck Maintenance 153
1 Operational Safety and Environmental Protection 153
2 Maintenance Safety Regulations 154
2 1 Consumables and used parts 155
2 2 Wheels 155
2 3 Lift Chains 156
2 4 Hydraulic system 157
3 Lubricants and Lubrication Schedule 158
3 1 Handling consumables safely 158
3 2 Lubrication Schedule 160
3 3 Consumables 161
4 Maintenance and repairs 163
4 1 Preparing the truck for maintenance and repairs 163
4 2 Lifting and jacking up the truck safely 164
4 3 Opening the rear panel 165
4 4 Checking the wheel attachments 166
4 5 Replacing wheels 167
4 6 Hydraulic system 169
4 7 Replacing the hydraulic oil filter 171
4 8 Replacing the ventilation/discharge filter 171
4 9 Check the gear oil level 172
4 10 Heating 173
4 11 Adding window washer system fluid 173
4 12 Checking electrical fuses 174
4 13 Cleaning 177
4 14 Working on the electrical system 180
4 15 Restoring the truck to service after maintenance and repairs 181
5 Decommissioning the industrial truck 182
5 1 Prior to decommissioning 183
5 2 During decommissioning 183
5 3 Restoring the truck to service after decommissioning 184
6 Safety tests to be performed at intervals and after unusual incidents 185
7 Final de-commissioning, disposal 186
8 Human vibration measurement 186
9 Servicing and Inspection 187
10 Maintenance checklist 188
10 1 Operating company 188
10 2 Customer service 190

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M