Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51549157- PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51549157- PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51549157- PDF DOWNLOAD

Language : English
Pages : 288
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51549157- PDF DOWNLOAD

EFG 425k
EFG 425ks
EFG 425
EFG 425s
EFG 430k
EFG 430ks
EFG 430
EFG 430s
EFG S30
EFG S30s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51549157- PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 25
3 4 Mast versions 26
3 5 Tyre type 28
3 6 Engine Data 28
3 7 EN norms 29
3 8 Specifications according to RED guideline (Radio Equipment Directive)
for radio units 30
3 9 Conditions of use 31
3 10 Electrical Requirements 31
4 Identification Points and Data Plates 32
4 1 Indication Points 32
4 2 Data plate 34
4 3 Truck capacity plate 35
4 4 Attachment capacity plate 37
5 Stability 39
5 1 Wind loads 39
C Transport and Commissioning 41
1 Transport 41
2 Truck laden 41
2 1 Centre of gravity of the truck 41
2 2 Lifting the truck by crane 42
2 3 Loading with another industrial truck 44
3 Securing the truck during transport 45
4 Using the Truck for the First Time 47
D Battery – Servicing, Recharging, Replacement 49
z UJ 1 General notes on handling batteries 49
C l 0 1 1 Potential hazards 49
1 2 Touch voltage hazard 49
2 Safety Regulations for Handling Lead-Acid Batteries 50
3 Safety regulations for handling lithium-ion batteries 51
3 1 Fire Hazard 51
3 2 Particular hazard from combustion products 52
3 3 Special fire fighting protective equipment 52
3 4 Additional fire fighting instructions 52
3 5 Instructions for cooling an overheated, non physically damaged battery 53
4 Battery types 54
5 Battery dimensions 55
6 Exposing the battery 56
7 Battery removal and installation 57
7 1 Removal and installation using an EJE pallet truck with Snapfit battery
holder ( ) 58
7 2 Removal and installation using a fork shoe ( ) 65
7 3 Removal and installation using a roller conveyor ( ) 67
7 4 Removal and installation for service using a hand pallet truck with Snapfit
( ) 69
7 5 Removal and installation for service using a (hand) pallet truck without
Snapfit 72
7 6 Hydraulic Battery Extractor ( ) 73
8 Charging the battery 76
8 1 Charging the Lead Battery 76
8 2 Charging lithium-ion batteries ( ) 79
E Operation 81
1 Safety Regulations for the Operation of Forklift Trucks 81
2 Displays and Controls 83
2 1 Controls 83
2 2 Pilots 85
2 3 Function symbols for the Pilots 86
2 4 Control panel with display unit 88
2 5 Button allocation of the display 90
2 6 Symbols in the display 92
2 7 Battery discharge indicator 95
2 8 Battery discharge monitor 95
2 9 Residual time display 96
2 10 Operating Programs 96
2 11 Hourmeter 97
2 12 Armrest Control Panel Switch 97
2 13 Side compartment control panel switch ( ) 99
3 Preparing the Truck for Operation 100
3 1 Checks and Operations to Be Performed Before Starting Daily Work 100
3 2 Entry and exit 102
3 3 Trucks with reduced headroom ( ) 102
3 4 Setting up the operator position 103
3 5 Seat Belt 110
4 Industrial Truck Operation 112
4 1 Safety regulations for truck operation 112
4 2 Activating the lithium-ion battery ( ) 115
Preparing the truck for operation
Setting the time
4 5 Parking the truck securely 119
Emergency Disconnect 120
Travel 121
Steering 123
Brakes 124
Adjusting the forks 131
Replacing the forks 132
Lifting, transporting and depositing loads 133
Operating the Lift Mechanism and Integrated Attachments 135
Safety instructions for operating additional attachments 145
Operating additional attachments for the SOLO-PILOT 149
Operating additional attachments for the Multi Pilot 151
Operating additional Attachments for Duo-Pilot 153
Fitting additional attachments 155
Towing trailers 158
Optional equipment 160
Keyless Access System 160
General Information about the Use of Keyless Access Systems 161
Commissioning the Keypad and the Transponder Reader 161
Using the Display: 164
Using the Keypad 169
Operating the transponder reader 174
Assistance systems 179
Steel cab 181
Sliding windows 182
Automatic I mechanical folding gate 183
Panel door 184
Operator position extension 184
Entering and Exiting with the Hip Restraint on the Driver’s Seat 185
Adjusting the Swivel Seat 185
Adjusting the Backrest Extension 186
Adjusting the Lumbar Vertebrae Support 187
Switching the Seat Heating On and Off 187
Operating hydraulics cutout 187
Auxiliary Functions on the Armrest 188
Load Weighing 191
Tilt Control 191
Tilt angle display 192
Heating 195
Removable load backrest 196
Load Damping 197
Lift cutout override 199
Sideshifter Centre Position 199
Fork Tilt Horizontal 200
Fire extinguisher 201
Rockinger coupling with hand lever or remote control 202
Camera system 203
Control layout “N” 204
Operating the Auxiliary Hydraulics without Pressing the Acknowledgement
Key 206
Special control layout 210
Floor-Spot 214
StVZO road traffic regulations equipment 216
Horn Button on Overhead Guard 217
6 38 Truck Terminal 218
7 Troubleshooting 224
7 1 Troubleshooting 224
7 2 Operating the truck without its own drive system 227
7 3 Emergency lowering 231
F Industrial Truck Maintenance 233
1 Operational Safety and Environmental Protection 233
2 Maintenance Safety Regulations 234
2 1 Consumables and used parts 235
2 2 Wheels 235
2 3 Lift Chains 236
2 4 Hydraulic system 237
3 Lubricants and Lubrication Schedule 238
3 1 Handling consumables safely 238
3 2 Lubrication Schedule 240
3 3 Consumables 241
4 Maintenance and repairs 243
4 1 Preparing the truck for maintenance and repairs 243
4 2 Lifting and jacking up the truck safely 244
4 3 Opening the rear panel 245
4 4 Checking the Wheel Mounting 246
4 5 Replacing wheels 247
4 6 Hydraulic system 249
4 7 Check the gear oil level 254
4 8 Heating 255
4 9 Adding window washer system fluid 255
4 10 Checking electrical fuses 256
4 11 Cleaning 263
4 12 Working on the electrical system 266
4 13 Restoring the truck to service after maintenance and repairs 266
5 Decommissioning the Industrial Truck 267
5 1 Prior to decommissioning 267
5 2 During decommissioning 268
5 3 Restoring the truck to service after decommissioning 268
6 Safety tests to be performed at intervals and after unusual incidents 269
7 Final de-commissioning, disposal 269
8 Human vibration measurement 269
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 271
1 Maintenance Contents EFG 425-430 272
1 1 Owner 272
1 2 Customer Service 276

Questions? Email us: [email protected]

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