Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51696203 – PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51696203 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51696203 – PDF DOWNLOAD

Language : English
Pages : 289
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51696203 – PDF DOWNLOAD

EFG 425k
EFG 425ks
EFG 425
EFG 425s
EFG 430k
EFG 430ks
EFG 430
EFG 430s
EFG S30
EFG S30s

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EFG 425-S30 Operating instructions Manual 51696203 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 25
3 4 Mast versions 26
3 5 Tyre type 28
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical Requirements 30
3 10 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 31
4 Identification Points and Data Plates 32
4 1 Indication Points 32
4 2 Data plate 34
4 3 Truck capacity plate 35
4 4 Attachment capacity plate 37
5 Stability 39
5 1 Wind loads 39
C Transport and Commissioning 41
1 Transport 41
2 Truck laden 41
2 1 Centre of gravity of the truck 41
2 2 Lifting the truck by crane 42
2 3 Loading with another industrial truck 44
3 Securing the truck during transport 45
4 Using the Truck for the First Time 47
D Battery – Servicing Recharging Replacement 49
General notes on handling batteries 49
Potential hazards 49
Touch voltage hazard 50
2 Safety Regulations for Handling Lead-Acid Batteries 51
3 Safety regulations for handling lithium-ion batteries 52
3 1 Fire Hazard 52
3 2 Particular hazard from combustion products 53
3 3 Special fire fighting protective equipment 53
3 4 Additional fire fighting instructions 53
3 5 Instructions for cooling an overheated non physically damaged
battery 53
4 Battery types 54
5 Battery dimensions 55
6 Exposing the battery 56
7 Battery removal and installation 57
7 1 Removal and installation using an EJE pallet truck with Snapfit battery
holder (0) 58
7 2 Removal and installation using a fork shoe (0) 66
7 3 Removal and installation using a roller conveyor (0) 68
7 4 Removal and installation for service using a hand pallet truck with
Snapfit ( 0 ) 69
7 5 Removal and installation for service using a (hand) pallet truck without
Snapfit 71
7 6 Hydraulic Battery Extractor (0) 72
8 Charging the battery 75
8 1 Charging the Lead Battery 75
8 2 Charging lithium-ion batteries (0) 78
E Operation 81
1 Safety Regulations for the Operation of Forklift Trucks 81
2 Displays and Controls 83
2 1 Controls 83
2 2 Pilots 85
2 3 Function symbols for the Pilots 86
2 4 Control panel with display unit 88
2 5 Button allocation of the display 90
2 6 Symbols in the display 92
2 7 Battery discharge indicator 95
2 8 Battery discharge monitor 95
2 9 Residual time display 96
2 10 Operating Programs 96
2 11 Hourmeter 97
2 12 Armrest Control Panel Switch 97
2 13 Side compartment control panel switch (0) 99
3 Preparing the Truck for Operation 100
3 1 Checks and Operations to Be Performed Before Starting Daily Work 100
3 2 Entry and exit 102
3 3 Trucks with reduced headroom (0) 102
3 4 Setting up the operator position 103
3 5 Seat Belt 110
4 Industrial Truck Operation 112
4 1 Safety regulations for truck operation 112 aJ
4 2 Activating the lithium-ion battery (0) 115 (!)
4 3 Preparing the truck for operation 117 CJ)
4 4 Setting the time 119
4 5 Parking the truck securely 120
4 6 Emergency Disconnect 121
4 7 Travel 122
4 8 Steering 124
4 9 Brakes 125
4 10 Adjusting the forks 132
4 11 Replacing the forks 133
4 12 Lifting transporting and depositing loads 134
4 13 Operating the Lift Mechanism and Integrated Attachments 136
4 14 Safety instructions for operating additional attachments 146
4 15 Operating additional attachments for the SOLO-PILOT 150
4 16 Operating additional attachments for the Multi Pilot 153
4 17 Operating additional Attachments for Duo-Pilot 155
4 18 Fitting additional attachments 158
5 Towing trailers 161
6 Optional equipment 163
6 1 Keyless Access System 163
6 2 General Information about the Use of Keyless Access Systems 164
6 3 Commissioning the Keypad and the Transponder Reader 164
6 4 Using the Display: 167
6 5 Using the Keypad 172
6 6 Operating the transponder reader 177
6 7 Assistance systems 182
6 8 Steel cab 184
6 9 Sliding windows 185
6 10 Automatic/ mechanical folding gate 186
6 11 Panel door 187
6 12 Operator position extension 187
6 13 Entering and Exiting with the Hip Restraint on the Driver’s Seat 188
6 14 Adjusting the Swivel Seat 188
6 15 Adjusting the Backrest Extension 189
6 16 Adjusting the Lumbar Vertebrae Support 190
6 17 Switching the Seat Heating On and Off 190
6 18 Auxiliary Functions on the Armrest 191
6 19 Operating hydraulics cutout 193
6 20 Load Weighing 194
6 21 Tilt Control 194
6 22 Tilt angle display 195
6 23 Heating 198
6 24 Removable load backrest 199
6 25 Load Damping 200
6 26 Lift cutout override 202
6 27 Sideshifter Centre Position 202
6 28 Fork Tilt Horizontal 203
6 29 Fire extinguisher 204
6 30 Rockinger coupling with hand lever or remote control 205
6 31 Camera system 206
6 32 Control layout “N” 207
6 33 Operating the Auxiliary Hydraulics without Pressing the
cc Acknowledgement Key 209
Special control layout 213
Floor-Spot 217
StVZO road traffic regulations equipment 219
6 37 Horn Button on Overhead Guard 220
6 38 Truck Terminal 221
7 Troubleshooting 227
7 1 Troubleshooting 227
7 2 Operating the truck without its own drive system 230
7 3 Emergency lowering 234
F Industrial Truck Maintenance 235
1 Operational Safety and Environmental Protection 235
2 Maintenance Safety Regulations 236
2 1 Working on the electrical system 237
2 2 Consumables and used parts 238
2 3 Wheels 238
2 4 Attachment Repairs and Inspection 238
2 5 Lift Chains 239
2 6 Hydraulic system 240
3 Lubricants and Lubrication Schedule 241
3 1 Handling consumables safely 241
3 2 Lubrication Schedule 243
3 3 Consumables 244
4 Maintenance and repairs 246
4 1 Preparing the truck for maintenance and repairs 246
4 2 Lifting and jacking up the truck safely 247
4 3 Opening the rear panel 248
4 4 Checking the Wheel Mounting 249
4 5 Replacing wheels 250
4 6 Hydraulic system 252
4 7 Check the gear oil level 257
4 8 Heating 258
4 9 Adding window washer system fluid 258
4 10 Checking electrical fuses 259
4 11 Cleaning 266
4 12 Working on the electrical system 269
4 13 Restoring the truck to service after maintenance and repairs 269
5 Decommissioning the Industrial Truck 270
5 1 Prior to decommissioning 270
5 2 During decommissioning 271
5 3 Restoring the truck to service after decommissioning 271
6 Safety tests to be performed at intervals and after unusual incidents 272
7 Final de-commissioning disposal 272
8 Human vibration measurement 272
G Maintenance Inspection and Changing of Maintenance
Parts Requiring Replacement 273
1 Maintenance Contents EFG 425-430 274
1 1 Owner 274
1 2 Customer Service 278

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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