Jungheinrich Forklift EFG 535 – 550 Operating instructions Manual 51151559 – PDF DOWNLOAD

Description

Jungheinrich Forklift EFG 535 – 550 Operating instructions Manual 51151559 – PDF DOWNLOAD

FILE DETAILS:

Jungheinrich Forklift EFG 535 – 550 Operating instructions Manual 51151559 – PDF DOWNLOAD

Language : English
Pages : 183
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Jungheinrich Forklift EFG 535 – 550 Operating instructions Manual 51151559 – PDF DOWNLOAD

EFG 535
EFG 540
EFG 545
EFG 550

Foreword
Notes on the operating instructions

• The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
• The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
• The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
• Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system.
• No guarantee of particular features of the truck should therefore be assumed from the present operating instructions

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Jungheinrich Forklift EFG 535 – 550 Operating instructions Manual 51151559 – PDF DOWNLOAD

A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 22
3 3 Weights 24
3 4 Mast versions 26
3 5 Tyre type 28
3 6 Engine Data 28
3 7 EN norms 29
3 8 Conditions of use 30
3 9 Electrical requirements 30
4 Identification points and data plates 31
4 1 Indication Points 31
4 2 Data plate 33
4 3 Truck capacity plate 34
4 4 Attachment capacity plate 35
5 Stability 35
C Transport and Commissioning 37
1 Transport 37
2 Truck laden 37
2 1 Centre of gravity of the truck 37
2 2 Lifting the truck by crane 38
2 3 Loading with another industrial truck 40
3 Securing the truck during transport 41
4 Using the Truck for the First Time 43
8
D Battery – Servicing, Recharging, Replacement 45
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 45
1 1 General notes on handling batteries 47
2 Battery types 48
2 1 Battery dimensions 48
3 Exposing the battery 49
4 Charging the battery 50
4 1 Charging the battery with a stationary charger 50
4 2 Charging the battery with a charger socket (o) 51
5 Battery removal and installation 52
6 Closing the battery cover 54
E Operation 55
1 Safety Regulations for the Operation of the Forklift Truck 55
2 Displays and Controls 58
2 1 Control panel with display unit 61
2 2 Side compartment control panel switch (o) 63
2 3 Instrument panel switches (o) 63
2 4 Display 64
3 Preparing the Truck for Operation 66
3 1 Checks and operations to be performed before starting daily operation 66
3 2 Entry and exit 69
3 3 Trucks with reduced headroom (o) 69
3 4 Setting up the operator position 70
3 5 Seat Belt 74
4 Industrial Truck Operation 76
4 1 Safety regulations for truck operation 76
4 2 Preparing the truck for operation 79
4 3 Setting the time 80
4 4 Parking the truck securely 81
4 5 Emergency Disconnect 82
4 6 Travel 83
4 7 Steering 85
4 8 Brakes 86
4 9 Adjusting the forks 90
4 10 Replacing the forks 91
4 11 Lifting, transporting and depositing loads 92
4 12 Operating the lift mechanism and integrated attachments 94
4 13 Safety instructions for operating additional attachments 101
4 14 Operating additional attachments for the SOLO-PILOT 105
4 15 Operating additional attachments for the Multi Pilot 107
4 16 Fitting additional attachments 109
5 Towing trailers 111
6 Optional equipment 113
6 1 CanCode keypad 113
6 2 Assistance systems 117
6 3 Steel cab 119
6 4 Sliding windows 120
6 5 Automatic / mechanical folding gate 121
9
6 6 BODYGUARD 122
6 7 Panel door 122
6 8 Operator position extension 123
123
6 10 Heating 124
6 11 Removable load backrest 125
6 12 Lift cutout override 125
6 13 Fire extinguisher 126
6 14 Tilt angle display 126
6 15 Rockinger coupling with hand lever or remote control 127
6 16 Camera system 128
129
7 Troubleshooting 130
7 1 Troubleshooting 130
7 2 Operating the truck without its own drive system 133
7 3 Emergency lowering 135
F Industrial Truck Maintenance 137
1 Operational Safety and Environmental Protection 137
2 Maintenance Safety Regulations 138
2 1 Consumables and used parts 139
2 2 Wheels 139
2 3 Lift Chains 140
2 4 Hydraulic system 141
3 Lubricants and Lubrication Schedule 142
3 1 Handling consumables safely 142
3 2 Lubrication Schedule 144
3 3 Consumables 145
4 Maintenance and repairs 147
4 1 Preparing the truck for maintenance and repairs 147
4 2 Lifting and jacking up the truck safely 148
4 3 Opening the rear panel 149
4 4 Checking the wheel attachments 150
4 5 Replacing wheels 151
4 6 Hydraulic system 153
4 7 Replacing the hydraulic oil filter 155
4 8 Replacing the ventilation/discharge filter 155
4 9 Check the gear oil level 156
4 10 Replacing the suction filter of the engine fan 157
4 11 Heating 158
4 12 Adding window washer system fluid 158
4 13 Checking electrical fuses 159
4 14 Cleaning 161
4 15 Working on the electrical system 164
4 16 Restoring the truck to service after maintenance and repairs 165
5 Decommissioning the industrial truck 166
5 1 Prior to decommissioning 167
5 2 During decommissioning 167
5 3 Restoring the truck to service after decommissioning 168
6 Safety tests to be performed at intervals and after unusual incidents 169
7 Final de-commissioning, disposal 170
8 Human vibration measurement 170
9 Servicing and Inspection 171
10 Maintenance checklist 172
10 1 Operating company 172
10 2 Customer service 175

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.M